ASTM B606 B606M-2008e1 Standard Specification for High-Strength Zinc-Coated (Galvanized) Steel Core Wire for Aluminum and Aluminum-Alloy Conductors Steel Reinforced《铝和铝合金导线 钢骨用高强度镀.pdf

1、Designation: B606/B606M 081Standard Specification forHigh-Strength Zinc-Coated (Galvanized) Steel Core Wire forAluminum and Aluminum-Alloy Conductors, SteelReinforced1This standard is issued under the fixed designation B606/B606M; the number immediately following the designation indicates the yearof

2、 original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTEDesignation was corrected editorially in 2013.1. Scope*1.1 This s

3、pecification covers round, high-strength, zinc-coated (galvanized), steel core wire with Class A zinc coating(GA3) for use in overhead electrical conductors.1.2 This specification covers wire of diameter from 0.0500to 0.1900 in. inclusive or 1.27 to 4.82 mm inclusive.1.3 The values stated in either

4、SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.2. Referenced Docum

5、ents2.1 The following documents of the issue in effect on dateof material purchase form a part of this specification to theextent referenced herein.2.2 ASTM Standards:2A90/A90M Test Method for Weight Mass of Coating onIron and Steel Articles with Zinc or Zinc-Alloy CoatingsA370 Test Methods and Defi

6、nitions for Mechanical Testingof Steel ProductsA751 Test Methods, Practices, and Terminology for Chemi-cal Analysis of Steel ProductsB6 Specification for ZincB193 Test Method for Resistivity of Electrical ConductorMaterialsE29 Practice for Using Significant Digits in Test Data toDetermine Conformanc

7、e with Specifications3. Terminology3.1 Definitions:3.1.1 lotunless otherwise specified in the contract ororder, a lot shall consist of all coils of wire of the samediameter and unit lengths submitted for inspection at the sametime.3.1.2 Product CodeDefines product coating type, coatingclass and stre

8、ngth grade. This specification covers only HighStrength Class A Zinc Coated products and identified asproduct code GA3.4. Ordering Information4.1 Orders for material under this specification shall includethe following information:4.1.1 Quantity of each size,4.1.2 Wire diameter in inches or millimete

9、rs (Section 13),4.1.3 Certification, if required (Section 18),4.1.4 Test report, if required (Section 18), and4.1.5 Package size (Section 19).4.1.6 Order Example: Five multiple lengths of 12 000 ft.each, 0.1327 in. GA3 wire, packaged onto wooden non-returnable reels, with certified test report.4.1.7

10、 Product Code (see paragraph 3.1.2).5. Materials and Manufacture5.1 The base metal shall be steel produced by the open-hearth, electric-furnace, or basic-oxygen process.5.2 The wire shall be cold drawn and coated with zinc toproduce the desired properties.5.3 The slab zinc used for coating shall be

11、high grade orbetter, conforming to Specification B6.6. Chemical Composition6.1 The steel shall conform to the requirements prescribedin Table 1.6.2 Chemical analysis shall be conducted in accordancewith Test Methods, Practices, and Terminology A751.1This specification is under the jurisdiction of AS

12、TM Committee B01 onElectrical Conductors and is the direct responsibility of Subcommittee B01.05 onConductors of Ferrous Metals.Current edition approved Nov. 1, 2008. Published December 2008. Originallyapproved in 1975. Last previous edition approved in 2002 as B606 02. DOI:10.1520/B0606_B0606M-08E0

13、1.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For nnual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this sta

14、ndardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States17. Tensile Test7.1 The zinc-coated steel core wire shall conform to thetensile and elongation requirements prescribed in Table 2 orTable 3.7.2 Tensile tests shall be conducted in ac

15、cordance with TestMethods and Definitions A370, using the initial settings fordetermining stress at 1 % extension given in Table 4 or Table5 of this specification.7.3 Test SpecimensThe test specimens shall be free ofbends or kinks other than the curvature resulting from the usualcoiling operations.

16、Any hand straightening necessary to permitinsertion of the specimen in the jaws of the testing machineshall be performed by drawing between wood blocks or bysome other equally satisfactory means.8. Wrap Test8.1 The material, as represented by the test specimens, shallnot fracture when the galvanized

17、 wire is wrapped at a rate notexceeding 15 turns/min in a close helix of at least eight turnsaround a cylindrical mandrel with a diameter equal to threetimes the specified diameter of the wire under test, 65%.9. Coating Test9.1 The zinc-coated wire shall conform to the coatingrequirements prescribed

18、 in Table 6 or Table 7.9.2 The coating test shall be conducted in accordance withTest Method A90/A90M.10. Adherence of Coating Test10.1 The zinc-coated wire shall be capable of beingwrapped in a close helix at a rate not exceeding 15 turns/minaround a cylindrical mandrel having a diameter as prescri

19、bed inTable 8 or Table 9, without cracking or flaking the zinc coatingto such an extent that any zinc can be removed by rubbing withthe bare fingers.NOTE 1Loosening or detachment during the adhesion test ofsuperficial, small particles of zinc formed by mechanical polishing of thesurface of the coate

20、d wire shall not be considered cause for rejection.11. Joints11.1 No joints shall be made in the finished wire.11.2 Joints may be made at any stage of processing prior tofinal cold drawing, by the electric butt-weld or flash-weldingprocess.11.3 Welding equipment and procedure shall be such that itca

21、n be demonstrated that the ultimate tensile strength of afinished wire specimen containing the welded section shall benot less than 96 % of the specified minimum stress at 1 %extension.11.4 A welded section shall not be required to meet thestress at 1 % extension, elongation, and wrap tests.12. Dens

22、ity and Resistivity12.1 For the purpose of calculating mass per unit length,cross sections, and so forth, the density of galvanized steel wireat 20C shall be taken as 0.281 lb/in.37780 kg/m3.12.2 A maximum resistivity of galvanized steel wire is notguaranteed but a typical value of 0.19157 mm2/m may

23、 beused for calculating purposes. For conversion to other units ofconductivity or resistivity, refer to Test Method B193.13. Dimensions and Permissible Variations13.1 The specified diameter of the zinc-coated wire shall beexpressed in decimal fractions of an inch to four decimalplaces, or in millime

24、ters to two decimal places.13.2 To determine the applicable tolerance range from Table10 or Table 11, round the specified diameter to the nearest0.001 in. 0.01 mm, in accordance with the rounding methodof Practice E29.13.3 Measure the largest and smallest diameter taken at thesame cross section roun

25、ded to the nearest 0.001 in. 0.01 mmin accordance with the rounding method of Practice E29.Calculate the average of the two measurements. The calculatedvalue shall not differ from the specified diameter by more thanthe applicable tolerance range shown in Table 10 or Table 11.14. Workmanship, Finish,

26、 and Appearance14.1 The zinc coating shall be reasonably smooth,continuous, of reasonably uniform thickness, and free ofimperfections not consistent with good commercial practice.15. Number of Tests and Retests15.1 One test specimen shall be taken from each 5000 lb2500 kg or fraction thereof in the

27、inspection lot.15.2 Each specimen shall be tested for compliance withSections 7, 8, 10, and 13. At least half of the specimens shallbe tested for compliance with Section 9.15.3 Should one or more of the test specimens fail any ofthe tests specified, the nonconforming coil or coils may beTABLE 1 Chem

28、ical RequirementsElement Composition, %Carbon 0.50 to 0.88Manganese 0.50 to 1.30Phosphorus, max 0.035Sulfur, max 0.045Silicon 0.10 to 0.35TABLE 2 Tensile RequirementsSpecified Diameter Stress at 1 % Extension, min Ultimate Tensile Strength, min Elongation in 10 in.,min %in. kpsi kpsi0.0500 to 0.0899

29、, incl 210 235 3.00.0900 to 0.1199, incl 205 230 3.00.1200 to 0.1399, incl 200 225 3.50.1400 to 0.1900, incl 195 220 3.5B606/B606M 0812removed and the balance of the lot subjected to retests. Forretest purposes, two additional coils for each 5000 lbs 2500kg in the lot shall be sampled and tested for

30、 the property inwhich the original sample failed to comply.15.4 Should any of the retest specimens fail to meet theproperties specified, the lot represented by the test specimensshall be rejected.15.5 Instead of rejecting the entire lot as provided in 15.4,the producer may test specimens from every

31、coil in the lot forthe property in which failure occurred and reject only thenonconforming coils.16. Inspection16.1 Unless otherwise specified in the contract or purchaseorder, the manufacturer shall be responsible for the perfor-mance of all inspection and test requirements specified.16.2 All inspe

32、ctions and tests shall be made at the place ofmanufacture unless otherwise especially agreed upon betweenthe manufacturer and the purchaser at the time of the purchase.16.3 The manufacturer shall afford the inspector represent-ing the purchaser all reasonable manufacturers facilities tosatisfy him t

33、hat the material is being furnished in accordancewith this specification.17. Rejection and Rehearing17.1 Material that fails to conform to the requirements ofthis specification shall be rejected. Rejection should be re-ported to the producer or supplier promptly and in writing. InTABLE 3 Tensile Req

34、uirements MetricSpecified Diameter Stress at 1 % Extension, min Ultimate Tensile Strength, min Elongation in 250 mm,min %mm MPa MPa1.27 to 2.28, incl 1450 1620 3.02.29 to 3.04, incl 1410 1590 3.03.05 to 3.55, incl 1380 1550 3.53.56 to 4.82, incl 1340 1520 3.5TABLE 4 Initial Settings for Determining

35、Stress at 1 % ExtensionSpecified Diameter Initial StressInitial Settingof Extensometerin. kpsi in./in.0.0500 to 0.0899, incl 15 0.0005(0.05 %extension)0.0900 to 0.1199, incl 30 0.0010(0.10 %extension)0.1200 to 0.1900, incl 46 0.0015(0.15 %extension)TABLE 5 Initial Settings for Determining Stress at

36、1 % ExtensionMetricSpecified Diameter Initial StressInitial Setting ofExtensometermm MPa mm/mm1.27 to 2.28, incl 110 0.0005 (0.05 %extension)2.29 to 3.04, incl 210 0.0010 (0.10 %extension)3.05 to 4.82, incl 320 0.0015 (0.15 %extension)TABLE 6 Zinc CoatingSpecified Diameter of Coated Wire, in.Area De

37、nsity of Coating,min, of Uncoated WireSurface, oz/ft2Class A0.0500 to 0.0599, incl 0.600.0600 to 0.0749, incl 0.650.0750 to 0.0899, incl 0.700.0900 to 0.1039, incl 0.750.1040 to 0.1199, incl 0.800.1200 to 0.1399, incl 0.850.1400 to 0.1799, incl 0.900.1800 to 0.1900, incl 1.00TABLE 7 Zinc Coating Met

38、ricSpecified Diameter of Coated WireArea Density of Coating,min, of Uncoated WireSurface, g/m2mm Class A1.27 to 1.52, incl 1831.53 to 1.90, incl 1981.91 to 2.28, incl 2142.29 to 2.64, incl 2292.65 to 3.04, incl 2443.05 to 3.55, incl 2593.56 to 4.57, incl 2744.58 to 4.82, incl 305TABLE 8 Mandrel Size

39、 for Adherence TestRatio ofMandrelDiameter toWire DiameterSpecified Wire Diameterin.0.0500 to 0.0899, incl 30.0900 to 0.1399, incl 40.1400 to 0.1900, incl 5TABLE 9 Mandrel Size for Adherence Test MetricRatio ofMandrelDiameter toWire DiameterSpecified Wire Diametermm1.27 to 2.28, incl 32.29 to 3.04,

40、incl 43.05 to 4.82, incl 5B606/B606M 0813case of dissatisfaction with the results of the test, the produceror supplier may make claim for a rehearing.18. Certification18.1 When specified in the purchase order or contract, aproducers or suppliers certification shall be furnished to thepurchaser showi

41、ng that the material was manufactured,sampled, tested and inspected in accordance with this specifi-cation and has been found to meet the requirements. Whenspecified in the purchase order or contract, a report of the testresults shall be furnished.19. Packaging and Package Marking19.1 The unit lengt

42、hs shall be as specified in the contract ororder. Length tolerances shall be 62 % unless otherwisespecified by the purchaser (See Explanatory Note 1).19.2 Package dimensions, kind of package (coils, reels, orreelless coils), and quantity of wire in each package shall beagreed upon between the manufa

43、cturer and the purchaser.19.3 A durable tag shall be securely attached to eachpackage showing the nominal wire diameter, length, approxi-mate weight, purchasers order number, and manufacturersname.19.4 The starting end shall be identified.19.5 In case there is more than one piece in a package, thele

44、ngth and position of each piece shall be shown on the tag.20. Keywords20.1 coated steel wire; high strength steel wire; steel corewire; steel wire; zinc-coated steel wireEXPLANATORY NOTESNOTE 1Steel wire cannot be produced to exact specified lengths.Since welding of steel wires for use in electrical

45、 conductors is notaccepted, the random lengths of wire that result from normal productioncan result in otherwise good product being rejected and scrapped. In orderto reduce cost, the purchaser and manufacturer should, at the time ofpurchase, have an agreed upon method to permit the acceptance of odd

46、lengths of steel wire.Atypical agreement would be to permit lengths otherthan the specified length for up to 5 % of the purchased quantity with anysingle piece being not less than 50 % of the specified length.SUMMARY OF CHANGESCommittee B01 has identified the location of selected changes to this sta

47、ndard since the last issue (B606 02)that may impact the use of this standard. (Approved Nov. 1, 2008.)(1) Section 3, Added “product code” definition.(2) Section 13, Simplified how diameter measurement is madeand recorded.(3) Metric tables, Separated metric units into stand alone tablesand modified d

48、iameter metric ranges to match other steel wirestandards.TABLE 10 Permissible Variations in Diameter of Zinc-CoatedSteel WireNOTE 1It is recognized that the surface of zinc coatings, particularlythose produced by the hot-dip method of coating, are not perfectly smoothand devoid of irregularities. If

49、 the tolerances shown in the table are rigidlyapplied to such irregularities that are inherent to the product, unjustifiedrejections of wire that would actually be satisfactory for use could occur.It is intended that these tolerances be used in gaging the wires where thereis a minimum of such diameter irregularities due to galvanizing.Specified Diameter Permissible Variation, in.in. Plus Minus0.0500 to 0.0749, incl 0.0015 0.0010.0750 to 0.1199, incl 0.002 0.0020.1200 to 0.1399, incl 0.003 0.0020.1400 to 0.1900, incl 0.004 0.003TABLE 11 Perm