ASTM D2846 D2846M-2009b Standard Specification for Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Hot- and Cold-Water Distribution Systems《氯化聚氯乙烯(CPVC)塑料热 冷水配水系统的规格》.pdf

1、Designation: D 2846/D 2846M 09bAn American National StandardStandard Specification forChlorinated Poly(Vinyl Chloride) (CPVC) Plastic Hot- andCold-Water Distribution Systems1This standard is issued under the fixed designation D 2846/D 2846M; the number immediately following the designation indicates

2、 theyear of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the

3、Department of Defense.1. Scope*1.1 This specification covers requirements, test methods,and methods of marking for chlorinated poly(vinyl chloride)plastic hot- and cold-water distribution system componentsmade in one standard dimension ratio and intended for waterservice up to and including 180F (82

4、C). These componentscomprise pipe and tubing, socket-type fittings, street fittings,plastic-to-metal transition fittings, solvent cements, and adhe-sives. Requirements and methods of test are included formaterials, workmanship, dimensions and tolerances, hydro-static sustained pressure strength, and

5、 thermocycling resis-tance. The components covered by this specification areintended for use in residential and commercial, hot and cold,potable water distribution systems.1.2 The products covered by this specification are intendedfor use with the distribution of pressurized liquids only, whichare c

6、hemically compatible with the piping materials. Due toinherent hazards associated with testing components and sys-tems with compressed air or other compressed gases somemanufacturers do not allow pneumatic testing of their products.Consult with specific product/component manufacturers fortheir speci

7、fic testing procedures prior to pneumatic testing.NOTE 1Pressurized (compressed) air or other compressed gasescontain large amounts of stored energy which present serious safteyhazards should a system fail for any reason.1.3 The text of this specification references notes, footnotes,and appendixes w

8、hich provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the specification.1.4 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may n

9、ot be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.NOTE 2Suggested hydrostatic design stresses and hydrostatic pres-sure ratings for pipe, tubing, and fittings are listed in Appe

10、ndix X1.Design, assembly, and installation considerations are discussed in Appen-dix X2. An optional performance qualification and an in-plant qualitycontrol program are recommended in Appendix X3.1.5 The following safety hazards caveat pertains only to thetest method portion, Sections 9 and 10, of

11、this specification:This standard does not purport to address all of the safetyconcerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety andhealth practices and determine the applicability of regulatorylimitations prior to use.2. R

12、eferenced Documents2.1 ASTM Standards:2D 1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD 1599 Test Method for Resistance to Short-Time Hydrau-lic Pressure of Plastic Pipe, Tubing, and FittingsD 1784 Specification for Rigid Poly(Vinyl Chloride) (PVC)Compounds and

13、 Chlorinated Poly(Vinyl Chloride)(CPVC) CompoundsD 1898 Practice for Sampling of Plastics3D 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD 2444 Test Method for Determination of the Impact Re-sistance of Thermoplastic Pipe and Fittings by Means of aTup (Falling Weigh

14、t)D 2837 Test Method for Obtaining Hydrostatic DesignBasis for Thermoplastic Pipe Materials or Pressure DesignBasis for Thermoplastic Pipe ProductsF 402 Practice for Safe Handling of Solvent Cements,Primers, and Cleaners Used for Joining Thermoplastic Pipeand FittingsF 412 Terminology Relating to Pl

15、astic Piping SystemsF 493 Specification for Solvent Cements for ChlorinatedPoly(Vinyl Chloride) (CPVC) Plastic Pipe and Fittings1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.61 on Water.Current editio

16、n approved Aug. 1, 2009. Published August 2009. Originallyapproved in 1969. Last previous edition approved in 2009 as D 2846/D 2846 09a.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume in

17、formation, refer to the standards Document Summary page onthe ASTM website.3Withdrawn.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.F 1498 Specification for Taper Pi

18、pe Threads 60 for Ther-moplastic Pipe and FittingsF 1960 Specification for Cold Expansion Fittings with PEXReinforcing Rings for Use with Cross-linked Polyethylene(PEX) TubingF 1961 Specification for Metal Mechanical Cold FlareCompression Fittings with Disc Spring for CrosslinkedPolyethylene (PEX) T

19、ubingF 1807 Specification for Metal Insert Fittings Utilizing aCopper Crimp Ring for SDR9 Cross-linked Polyethylene(PEX) TubingF 2080 Specification for Cold-Expansion Fittings WithMetal Compression-Sleeves for Cross-Linked Polyethyl-ene (PEX) PipeF 2098 Specification for Stainless Steel Clamps for S

20、ecur-ing SDR9 Cross-linked Polyethylene (PEX) Tubing toMetal Insert and Plastic Insert FittingsF 2159 Specification for Plastic Insert Fittings Utilizing aCopper Crimp Ring for SDR9 Cross-linked Polyethylene(PEX) TubingF 2434 Specification for Metal Insert Fittings Utilizing aCopper Crimp Ring for S

21、DR9 Cross-linked Polyethylene(PEX) Tubing and SDR9 Cross-linked Polyethylene/Aluminum/Cross-linked Polyethylene (PEX-AL-PEX)TubingF 2735 Specification for Plastic Insert Fittings For SDR9Cross-linked Polyethylene (PEX) and Polyethylene ofRaised Temperature (PE-RT) Tubing2.2 ANSI Standards:ANSI Z17.1

22、-1958 Preferred Numbers42.3 Federal Standard:Fed. Std. No. 123 Marking for Shipments (Civil Agencies)52.4 Military Standard:MIL-STD-129 Marking for Shipment and Storage52.5 NSF Standards:Standard No. 14 for Plastic Piping Components and RelatedMaterials6Standard No. 61 for Drinking Water SystemsComp

23、onentsHealth Effects63. Terminology3.1 Definitions:3.1.1 GeneralDefinitions used in this specification are inaccordance with Terminology F 412, unless otherwise speci-fied. The abbreviation for chlorinated poly(vinyl chlo-ride) isCPVC. Plastic tubing denotes a particular diameter schedule ofplastic

24、pipe in which the outside diameter of the tubing is equalto the nominal size plus18 in. (3.18 mm).3.1.2 relation between standard dimension ratio, stress, andinternal pressurethe following expression is used to relatestandard dimension ratio, stress, and internal pressure for pipeand tubing:2S/P 5 R

25、 2 1 (1)or2 S/P 5D0/t !21 (2)where:S = stress in circumferential or hoop direction, psi(MPa),P = internal pressure, psi (MPa),D0= average outside diameter, in. (mm),t = minimum wall thickness, in. (mm), andR = standard dimension ratio, SDR3.1.3 standard dimension ratio (SDR)a selected series ofnumbe

26、rs in which the average outside diameter to minimumwall thickness dimension ratios are constant for all sizes ofpipe and tubing in each standard dimension ratio, and whichare the ANSI Z17.1 Preferred Number Series 10 modified by+1. SDR fittings shall by definition be equivalent in minimumsocket wall

27、 thickness to the minimum wall thickness of thecorresponding SDR and size of pipe or tubing, and theminimum body wall thickness shall be 125 % of that value.3.1.4 standard material designation codethe chlorinatedpoly(vinyl chloride) material designation code shall consist ofthe abbreviation CPVC fol

28、lowed by two digits indicating theASTM type and grade in Arabic numerals. Where necessary, athird and fourth digit shall be added to indicate the hydrostaticdesign stress for water at 73F 23C in units of 100 psi 0.69MPa.4. Classification4.1 Pipe, Tubing, and FittingsThis specification classifiesCPVC

29、 4120 pipe, tubing, and fittings by a single standarddimension ratio which shall be SDR 11, by a maximumcontinuous use temperature which shall be 180F 82C andby nominal pipe or tubing diameters from14 in. 9.5 mmthrough 2 in. 50 mm.4.2 Transition FittingsThis specification classifies transi-tion fitt

30、ings intended for use up to and including 180F 82Cas CPVC-180F on the basis of resistance to failure bythermocycling.4.3 Solvent Cements and Adhesives This specificationclassifies solvent cements and adhesives meeting the require-ments contained herein as CPVC Solvent Cement or CPVCAdhesive.NOTE 3Th

31、is specification does not include requirements for pipefittings intended to be used to vent combustion gases.5. Materials5.1 Basic Materials DescriptionChlorinated poly(vinylchloride) plastics used to make pipe, tubing, and fittingsmeeting the requirements of this specification are categorizedby two

32、 criteria; namely, basic short-term properties, andlong-term hydrostatic strength. Sections 5.1.1 and 5.1.2 respec-tively define these categories.5.1.1 Basic Short-Term PropertiesThis specification cov-ers CPVC 41 pipe, tubing, and fittings made from plasticmaterials meeting the mechanical strength,

33、 heat resistance,flammability, and chemical resistance requirements for CPVC23447 in Specification D 1784.4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.5Available from Standardization Documents Order Desk, DODSSP, Bldg.

34、 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.6Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140, http:/www.nsf.org.D 2846/D 2846M 09b2NOTE 4CPVC 23447 was formerly designated as CPVC Type IVGrade 1, and is herein

35、designated as CPVC 41. This is also used inmarking pipe, tubing, or fittings.5.1.2 Long-Term Hydrostatic Strength This specificationcovers CPVC 41 pipe, tubing, and fittings which are furtherdefined by hydrostatic design stress as CPVC 4120. Pipe andtubing are so defined on the basis of long-term hy

36、drostaticstrength tests and are made from compounds having anestablished 180F 82C hydrostatic design stress of 500 psi3.45 MPa or greater in accordance with Test Method D 2837.Fittings are so defined by hydrostatic sustained pressure testson fitting assemblies, required by this specification (see 6.

37、2),based on the hydrostatic strength of the corresponding pipe ortubing.NOTE 5No hydrostatic design stress, as such, exists for fittings untilsuch time as long-term hydrostatic strength test methods for fittings aredeveloped.5.2 The PEX fitting ends of CPVC to PEX transition fittingsshall meet the m

38、aterial and dimensional requirements of thecorresponding PEX fitting standard.5.3 The PERT fitting ends of CPVC to PERT transitionfittings shall meet the material and dimensional requirementsof the corresponding PERT fitting standard.5.4 Rework MaterialClean rework plastic material gener-ated from t

39、he manufacturers own plastic tube or fittingproduction may be used by the same manufacturer provided thepipe, tubing, or fittings meet all the requirements of thisspecification.6. Requirements for Pipe, Tubing and Fittings6.1 Dimensions and Tolerances:6.1.1 General:6.1.1.1 Wall MinimumsTable 1 and T

40、able 2 show wallthickness minimums. Calculated SDR 11 fitting wall thick-nesses that fall below 0.102 in. 2.59 mm for the fitting socketbottom, or 0.128 in. 3.25 mm for the fitting body, shall bearbitrarily increased to these values.6.1.1.2 Interference FitThe diameters and tolerances inTable 1 and

41、Table 2 provide for socket-type joints having aninterference fit based on the major diameter of pipe and tubinghaving a degree of out-of-roundness.6.1.1.3 Out-of-RoundnessThe maximum out-of-roundness requirements shown in Table 1 and Table 2 for pipe,tubing, and fittings apply to the average measure

42、d diameter.NOTE 6Example: In the 1-in. 25 mm tubing size, if the measuredaverage tubing diameter was 1.123 in. 28.52 mm, then the extrememeasured diameters due to ovality could be 1.129 in. 28.68 mmmaximum and 1.117 in. 28.37 mm minimum.6.1.2 Pipe and Tubing:6.1.2.1 Outside Diameter and Wall Thickne

43、ssThe outsidediameters and wall thicknesses for pipe and tubing shall meetthe requirements for dimension and tolerance given in Table 1when measured in accordance with Test Method D 2122.6.1.2.2 Wall Thickness RangeThe wall thickness range forpipe and tubing shall be within 12 % when measured inacco

44、rdance with Test Method D 2122.6.1.2.3 FlatteningThere shall be no evidence of split-ting, cracking, or breaking when the pipe is tested in accor-dance with 9.2.6.1.2.4 LengthPipe and tubing supplied in straight lengthsshall have a tolerance on any specified length of +12 ,0in.+12.5, 0 mm.6.1.3 Sock

45、et-Type Fittings:6.1.3.1 DimensionsFitting sockets, inside diameters (wa-terways), wall thicknesses, laying lengths, and reducing bush-ing minimums shall meet the requirements for dimension andtolerance given in Table 2, Table 3, and Table 4 when measuredin accordance with Test Method D 2122. The sp

46、igot ends ofstreet fittings shall meet the outside diameter and minimumwall requirements of Table 1.6.1.3.2 AlignmentThe maximum angular variation of anysocket opening shall not exceed12 off the true centerlineaxis.6.1.4 Plastic-to-Metal Transition Fittings:6.1.4.1 Basic DimensionsPlastic parts of p

47、lastic-to-metaltransition fittings shall meet the dimensional requirements ofTable 1 and Table 2, where applicable, with the followingexceptions. Such parts shall be exempted from the require-ments for inside diameter (waterway) and wall thicknesstolerance.TABLE 1 Outside Diameters, Wall Thicknesses

48、, and Tolerances for CPVC 41, SDR 11, Plastic Pipe and TubingAOutside Diameter, in. mm Wall Thickness, in. mmBNominal Tube or Pipe Size Average Tolerance on Average Max Out-of-RoundCSDR 11Min Tolerance14 Tubing 0.375 9.5 60.003 60.08 60.003 60.08 0.055 1.40D+0.020 +0.5138 Tube 10 0.500 12.7 60.003 6

49、0.08 60.003 60.08 0.060 1.52D+0.020 +0.5112 Tube 15 0.625 15.9 60.003 60.08 60.004 60.10 0.060 1.52D+0.020 +0.5134 Tube 20 0.875 22.2 60.003 60.08 60.005 60.13 0.080 2.03 +0.020 +0.511 Tube 25 1.125 28.6 60.003 60.08 60.006 60.15 0.102 2.59 +0.020 +0.51114 Tube 32 1.375 34.9 60.003 60.08 60.007 60.18 0.125 3.18 +0.020 +0.51112 Tube 40 1.625 41.3 60.004 60.10 60.008 60.20 0.148 3.76 +0.020 +0.512 Tube 50 2.125