ASTM F1030-1986(2004) Standard Practice for Selection of Valve Operators《阀门操作装置的选择准则》.pdf

1、Designation: F 1030 86 (Reapproved 2004)An American National StandardStandard Practice forSelection of Valve Operators1This standard is issued under the fixed designation F 1030; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the

2、year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice provides guidance in the selection ofmanual and power-actuated valve operators.1.2 The values s

3、tated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.3 This standard may involve hazardous materials, opera-tions, and equipment. This standard does not purport toaddress all of the safety concerns associated with its use. It isthe re

4、sponsibility of the user of this standard to establishappropriate safety and health practices and determine theapplicability of regulatory limitations prior to use.2. Referenced Documents2.1 ANSI Standard:B16.5 Pipe Flanges and Flanged Fittings23. List of Valve Operator Types3.1 Manual Operators:3.1

5、.1 Handwheels.3.1.2 Tee-wrenches.3.2 Electric Operators:3.2.1 Stem Nut Driven.3.2.2 Handwheel Driven.3.3 Pneumatic Operators:3.3.1 Stem Nut Driven.3.3.2 Handwheel Driven.3.4 Hydraulic Operators:3.4.1 Stem Nut Driven.3.4.2 Handwheel Driven.4. General Requirements4.1 General requirements apply to all

6、types of valve opera-tors.4.2 Operating terminals shall be accessible during all ser-vice conditions but shall not constitute an obstruction inworking spaces.4.3 Valve controls that are not immediately identifiable as toservice shall be fitted with name plates.4.4 Valve operating stations shall be f

7、itted with a valveposition indicator unless valve position is obvious for theservice intended (full open or full closed), or valve is classifieddamage control smaller than 1 in. (38.1 mm).4.5 Positioning of the valve by either the local or remoteactuators shall not void the ability of any other actu

8、ator toposition the valve.4.6 All valves, regardless of size, shall be readily operableby one man in a reasonable and limited time period, eitherthrough a manual or power-actuated valve operator.5. Manual Valve Operators5.1 Material for handwheels and tee-wrenches for casualtyor damage control shall

9、 be either malleable iron, ductile iron,or steel.5.2 Portable valve wrenches shall be labeled and stored nearthe valve operating station. Valve operating wrenches shall fitand turn (to open and close) deckbox operator covers.5.3 Valves shall be located to prevent the necessity forratchet wrenches wh

10、erever possible. Ratchet wrenches are,however, permitted where valve location prevents completewrench rotation.5.4 Handwheel diameter and tee-wrench handle length,based on the system torque at the operating station, is presentedin Table 1.6. Requirements for Power-Actuated Valve Operators6.1 Require

11、ments for power-actuated operators apply toelectric, pneumatic, and hydraulic valve operators.6.2 All power-actuated valves, except for valves withintanks, shall have a means for local, manual operation. Manualoperation shall override power operation of the valve. Stem nutdriven electric, pneumatic,

12、 and hydraulic operators shall returnto the power mode after manual reset.6.3 To prevent personnel injury during remote actuation ofthe valve, the manual handwheel shall be either the solid disktype, or it shall have a spoke cover plate or handwheelenclosure, or it shall disengage so that it does no

13、t rotate.6.4 Valve actuators in critical systems may be provided withan energy storage system with sufficient capacity to cycle thevalve once (from the initial position to the opposite and return).1This practice is under the jurisdiction of ASTM Committee F25 on Ships andMarine Technology and is the

14、 direct responsibility of Subcommittee F25.11 onMachinery and Piping Systems.Current edition approved Nov. 1, 2004. Published November 2004. Originallyapproved in 1986. Last previous edition approved in 1998 as F 1030 86 (1998).2Available from American National Standards Institute (ANSI), 25 W. 43rd

15、 St.,4th Floor, New York, NY 10036.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.7. Electric Valve Operators7.1 The valve operator shall be powered by the shipsservice power system. Critical valve operators may be addi-tionally pow

16、ered by an emergency power system.7.2 Handwheel acting operators shall consist of the electricmotor, gearing, limit and torque switches, reversing starter andpilot lights, and permanently mounted handwheel to form acomplete self-contained unit to be mounted directly on thevalve or through a reach ro

17、d transmission with flanges inaccordance with ANSI B16.5.7.2.1 Renewable stem nuts shall be provided for stem actingoperators instead of the permanently mounted handwheels.7.3 The operator shall be suitable for marine service ratedfor the ambient temperature in which it will operate. Forweather deck

18、 applications 104F (40C) is considered stan-dard. For machinery spaces 122F (50C) is standard.7.4 The motor shall be one of the following:7.4.1 Single Phase, 115 Vac, capacitor start, capacitor runor,7.4.2 Three Phase, 460 Vac.7.4.3 Both types shall have insulation of Class B or Class Fwith Class B

19、temperature rise. The motor shall have built-inthermal and overload protection.7.5 The operator shall transmit power from the motor to thevalve stem, valve handwheel, or reach rod transmission systemthrough a bevel gear, worm gear, or planetary gear system. Ballor roller bearings shall be used throu

20、ghout.7.6 The gear system shall not permit backdrive through theoperator upon interruption of electric power.7.7 The closing and opening operation shall be regulated bymeans of a travel-activated device and a torque-activateddevice as a backup.7.8 The operator enclosure shall be explosion proof ands

21、ubmersible, with submersible electric connections where ser-vice conditions dictate.8. Pneumatic Valve Operators8.1 Position indication of pneumatic-actuated valves shallbe accomplished by a self-indicating air cock and a pressuregage or other acceptable means installed in the actuating line asclose

22、 to the control board as possible.8.2 Systems with a maximum allowable working pressure inexcess of 150 lb/in.2(10.3 bar) shall be designed with a surgetank or other acceptable means of pulsation dampening.8.3 The system shall be designed so that proper functioningof any unit shall not be affected b

23、y back pressure in the system.8.4 Suitable drains shall be provided at low points of pipingsystems.9. Hydraulic Valve Operators9.1 Each hydraulic operating system shall be self-containedincluding the necessary piping and a reservoir tank for theoperating fluid. Back pressure in the system shall not

24、effect theproper functioning of any system component.9.2 Systems using hydraulic motors shall have a designpressure of sufficient magnitude for the intended use.9.3 Systems with piston- or diaphragm-type hydraulic op-erators shall have a design pressure equal to the design pressureof the piston or d

25、iaphragm and shall have relief valve protec-tion.9.4 The hydraulic fluid used shall have a flashpoint of notless than 199.4F (93C) for pressures below 150 lb/in.2(10.3bar) and 316.4F (158C) for pressures of 150 lb/in.2andabove.9.5 The hydraulic fluid shall be suitable for operation of thesystem thro

26、ugh the entire temperature range to which it may besubjected in service.9.6 Motors shall be installed directly on valves or through agear system to produce the necessary valve speed or torque.9.7 Pumps and control cocks at remote operating stationsshall be mounted on panels with the reservoir tank l

27、ocatedabove the suction of the pumps. Four-way plug cocks shall bearranged to transit pressure for opening and closing the valves.Cocks shall have a neutral position to allow for expansion ofoperating oil that may be trapped in the system and to preventinadvertant operation.9.8 The minimum number of

28、 pumps at a remote operatingstation for a system shall be in accordance with Table 2.9.9 Multiple pumps shall be connected in parallel.TABLE 1 Handwheel Diameters and Tee-Wrench Handle LengthsTorque,lbfftTee-WrenchHandleLength,in. (mm)HandwheelDiameter,in. (mm)7.5 10 (254) 2 (50.8)12.3 10 (254) 3 (7

29、6.2)17.7 10 (254) 4 (101.6)23.3 10 (254) 5 (127.0)29.5 10 (254) 6 (152.4)35.3 12 (304.8) 7 (177.8)41.3 12 (304.8) 8 (203.0)47.6 20 (508) 9 (228.6)54.2 20 (508) 10 (254.0)61.0 20 (508) 11 (279.4)67.5 20 (508) 12 (304.8)80.5 20 (508) 14 (355.6)94.0 20 (508) 16 (406.4)108.0 . . . 18 (457.2)128.6 . . .

30、21 (533.4)150.0 . . . 24 (609.6)168.8 . . . 27 (685.8)187.5 . . . 30 (762.0)225.0 . . . 36 (914.4)TABLE 2 Hydraulic Pump ScheduleNumber of Pumps, min Number of Valves Operated, max15210324354F 1030 86 (2004)2ASTM International takes no position respecting the validity of any patent rights asserted i

31、n connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the r

32、esponsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive car

33、eful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM Internation

34、al, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).F 1030 86 (2004)3