ASTM F1450-2010 Standard Test Methods for Hollow Metal Swinging Door Assemblies for Detention and Correctional Facilities.pdf

1、Designation: F1450 10Standard Test Methods forHollow Metal Swinging Door Assemblies for Detention andCorrectional Facilities1This standard is issued under the fixed designation F1450; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision,

2、 the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 These test methods cover requirements for mechanicaltests, simulated service test, and testing equipment

3、for deter-mining the performance characteristics of swinging detentionhollow metal door assemblies of various styles and types ofconstruction for use in wall openings designed to incarcerateinmates in detention/correctional institutions.1.2 These test methods test the capability of a swinging dooras

4、sembly to prevent, delay, and frustrate escape, to limit orcontrol access to unauthorized or secure areas, and to resistcommon types of vandalism.1.3 These test methods apply primarily to detention doorassemblies to and from secure areas generally found insidedetention/correctional facilities, such

5、as: day rooms, controlrooms, cells, and sally ports.1.4 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.5 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is the

6、responsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2F1577 Test Methods for Detention Locks for SwingingDoorsF1592 Test Methods for Detentio

7、n Hollow Metal VisionSystemsF1643 Test Methods for Detention Sliding Door LockingDevice AssemblyF1758 Test Methods for Detention Hinges Used onDetention-Grade Swinging DoorsF1915 Test Methods for Glazing for Detention Facilities2.2 ANSI/NAAMM/HMMA Standard:3ANSI/NAAMM/HMMA 863 Guide Specifications f

8、or De-tention Security Hollow Metal Doors and Frames2.3 NFPA Standard:4252 Methods of Fire Tests of Door Assemblies2.4 UL Standards:5UL-10 (B) Fire Tests of Door AssembliesUL-10 (C) Fire Tests of Door AssembliesUL-437 Standard for Key LocksUL-752 Bullet Resisting EquipmentUL-1034 Standard for Burgla

9、ry Resistant Electric LockingMechanisms3. Terminology3.1 Definitions:3.1.1 boltmetal bar which, when actuated, is projected (orthrown) either horizontally or vertically into a retaining mem-ber, such as a strike plate, to prevent a door from moving oropening.3.1.2 bolt projection (or bolt throw)dist

10、ance from theedge of the door or frame, at the bolt center line, to the farthestpoint on the bolt in the projected position.3.1.3 componenta subassembly, as distinguished from apart, that combines with other components to make up a totaldoor assembly.3.1.3.1 DiscussionThe prime components of a door

11、as-sembly include the following: door, lock, hinges, wall, anddoor frame (includes hinge jamb, strike jamb, and header).1These test methods are under the jurisdiction of ASTM Committee F33 onDetention and Correctional Facilities and are the direct responsibility of Subcom-mittee F33.02 on Physical B

12、arriers.Current edition approved Nov. 1, 2010. Published April 2012. Originallyapproved in 1992. Last previous edition approved in 2005 as F1450 05. DOI:10.1520/F1450-10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annu

13、al Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from National Fire Protection Association (NFPA), 1 B

14、atterymarchPark, Quincy, MA 02169-7471, http:/www.nfpa.org.5Available from Underwriters Laboratories (UL), 333 Pfingsten Rd., North-brook, IL 60062-2096, http:/.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.4 detention security

15、assurance of the restriction ofmobility of inmates to designated areas within a correctional ordetention facility.3.1.5 door assemblyunit composed of a group of parts orcomponents that make up an opening barrier for a passagewaythrough a wall.3.1.5.1 DiscussionFor the purpose of these test methods,a

16、 door assembly consists of the following parts: door; hinges;locking device or devices; operation contacts (such as handles,knobs, or flush pulls); security glazing and glazing molding;miscellaneous hardware and closers; the frame, including thehead and jambs plus anchorage devices to the surroundin

17、gwall; and a portion of the surrounding wall extending 32 in.(81.3 cm) from each side of the jambs and 16 in. (40.65 cm)above the head.3.1.6 frameassembly of members surrounding and sup-porting a door or doors.3.1.7 hinged doordoor equipped with hinges that permit itto swing about the vertical hinge

18、 axis, either right-hand,left-hand, right-hand reverse bevel, or left-hand reverse bevel,depending upon hardware configuration.3.1.8 hollow metalterm used in reference to such items asdoors, frames, partitions, enclosures, and other items that arefabricated from metal sheet, typically cold-rolled or

19、 hot-rolledpickled-and-oiled carbon steel.3.1.8.1 DiscussionThese products are internally rein-forced but hollow, hence the term hollow metal. Typically, thevoids in doors and partitions are filled with insulation. Wheninstalled in masonry walls, the voids in frame jambs, headers,and mullions may be

20、 grouted or left hollow.3.1.9 manufacturerparty responsible for the fabrication ofthe test samples.3.1.10 panelfor the purposes of these test methods, thepanel is a steel plate at least 0.375 in. (9.5 mm), installed inorder to transfer impact energy to the glazing stops and theassembly.3.1.11 perfor

21、mance characteristicresponse of the doorassembly in any one of the tests described herein.3.1.12 test completionconduct of one test sequence foreach of the door assemblies.3.1.13 testing laboratoryindependent materials testinglaboratory not associated with the manufacturer.4. Significance and Use4.1

22、 A major concern for prison administrative officials issecurity barriers used in detention/correctional facilities. Thesetest methods are designed to aid in identifying levels ofphysical security for swinging detention hollow metal doorassemblies.4.2 These test methods are not intended to provide am

23、easure of resistance for a door assembly subjected to attackby corrosive agents, by high-powered rifles, explosives, saw-ing, or other such methods. These test methods are intended toevaluate the resistance of a door assembly to violent attacksusing battering devices, such as benches, bunks, or tabl

24、es; byhandguns up to and including .44 magnum; by prying devices;by devices used to deform the door and render it inoperable;and by fires started by using mattresses, books, and otherflammable materials.4.3 The primary purpose or result of these test methods is toapproximate the levels of abuse to w

25、hich door assemblies arepotentially subjected in the field. The desired result of its use isto help provide insurance of protection to the public, to facilityadministrative personnel, and to the inmates themselves.4.4 It is recommended that detention/correctional facilityadministration provide adequ

26、ate training, supervision, andpreventative maintenance programs to enable door assembliesto function as intended throughout the expected service life.5. Sampling5.1 Sample door and frame assemblies shall be constructedin accordance with 6.1.5.2 The manufacturer shall permanently mark the testsamples

27、 and retain them at the manufacturing facility for futurereference for a period of at least one year from test date.Instead of test samples, the manufacturer has potential tocontract with the testing laboratory to provide a certifiedprocedure for the construction of tested assemblies with factoryfol

28、low-up service as an option (see 8.2).5.3 Test reports shall include complete details of the testassemblies, details, photographs, or a combination thereof, ofthe testing apparatus, and installation instructions includingtemplates for all items of hardware (see Section 9).5.4 In the event of failure

29、 in one or more of the performancetests, the manufacturer shall provide another complete testsample including door, frame, and hardware assembly alongwith test wall where applicable. If the test is performed only onthe door, as in the door rack test (7.4), only the door need beprovided for retesting

30、.6. Specimen Preparation6.1 Construction:6.1.1 A total of four (4) doors, for each impact, static load,and rack test, shall be constructed as described in 6.1.2 and6.1.3. Two of the doors shall be constructed in accordance withthe door elevation described in section 6.1.2. Two of the doorsshall be c

31、onstructed in accordance with the door elevationdescribed in section 6.1.3. A fifth door for rack testing onlyshall be constructed and tested in accordance with section6.1.4.6.1.2 The first door elevation (Door Elevation #1) is de-scribed as a flush door with a single narrow vision light.6.1.2.1 The

32、 construction and size of the test door assembliesconsisting of single doors, frames, and all hardware compo-nents shall be representative of the application under investi-gation within the following guidelines:6.1.2.2 The same construction and size of test doors andassemblies shall apply to all tes

33、ts.6.1.2.3 Each test door shall be equipped with a 100in.2(64 516 mm2) vision light with impact panel installed, 4 by25 in. (102 by 635 mm) clear opening positioned generally asshown in Fig. 1.6.1.2.4 The first door shall swing on three full mortised butthinges and shall be locked using a door-mount

34、ed, pocket-typedetention security lock with bolt size not to exceed 2 in. (51mm) high by34 in. (19 mm) wide and latch bolt engagementnot to exceed78 in. (22.3 mm).F1450 1026.1.2.5 The second door shall swing on three full mortisedbutt hinges and shall be locked using a jamb-mounted securitylock with

35、 bolt size not to exceed 2 in. (51 mm) high by34 in.(19 mm) wide and latch bolt engagement not to exceed78 in.(22.3 mm).6.1.2.6 Required results indicated in Table 1 are based upona nominal door size of 3 by 7 ft (914 by 2133 mm).6.1.3 The second door elevation (Door Elevation #2) isdescribed as a v

36、ision light door with two large vision lights asshown in Fig. 2.6.1.3.1 The construction and size of the test door assembliesconsisting of single doors, frames, and all hardware compo-nents shall be representative of the application under investi-gation within the following guidelines:6.1.3.2 The sa

37、me construction and size of test doors andassemblies shall apply to all tests.6.1.3.3 Each test door shall be equipped with two visionlights centered horizontally and located generally as shown inFig. 2. The top vision light shall be a 532 in.2(343 225 mm2)vision light with impact panel installed, 1

38、9 by 28 in. (483 by711 mm) clear opening positioned generally as shown in Fig.2. The bottom vision light shall be a 342 in.2(220 645 mm2)vision light with impact panel installed, 19 by 18 in. (483 by457 mm) clear opening positioned generally as shown in Fig.2. The impact plate in the top vision pane

39、l shall be installedusing face mount “Z” type or “P” type removable surfaceapplied glazing stops as shown in Fig. 2 Section B-B or SectionC-C. The impact plate in the bottom vision light shall beFIG. 1 Test Assembly Door Elevation #1 Location of Strike Points Described in Table 1F1450 103installed u

40、sing pressed angle type removable glazing stops asshown in Fig. 2 Section A-A.6.1.3.4 The first door shall swing on three full mortised butthinges and shall be locked using a door-mounted, pocket-typedetention security lock with bolt size not to exceed 2 in. (51mm) high by34 in. (19 mm) wide and lat

41、ch bolt engagementnot to exceed78 in. (22.3 mm).6.1.3.5 The second door shall swing on three full mortisedbutt hinges and shall be locked using a jamb-mounted securitylock with bolt size not to exceed 2 in. (51 mm) high by34 in.(19 mm) wide and latch bolt engagement not to exceed78 in.(22.3 mm).6.1.

42、3.6 Required results indicated in Table 2 are based upona nominal door size of 3 by 7 ft (914 by 2133 mm).6.1.4 The third door elevation, Elevation #3 (Fig. 13), isdescribed as a 12 ga., 0.093 in. (2.3 mm) vision light door withtwo large vision lights as shown in Fig. 2, with the addition ofan “Edge

43、 Cut” food pass/cuff port, opening size 5 in. (127 mm)high 3 14.25 in. (362 mm) long, located 36.5 in. (927 mm)from the bottom of the door to the centerline of the opening.6.1.4.1 The construction and size of this test door and allhardware components shall be representative of the applicationunder i

44、nvestigation, and shall be the same construction and sizeof test door shall be the same as that used in all other tests.6.2 Impact Test Fixture:6.2.1 The door assembly support fixture and wall shallsimulate the rigidity normally provided to a door assembly ina building by the ceiling, floor, and wal

45、ls. Fig. 3 illustrates anacceptance fixture.6.2.2 The fixture is designed to accommodate two testsamples; however, it is permissible to construct a test fixturethat accommodates one sample only, if the manufacturer sochooses.6.2.3 Description of the Test WallThe door assembly shallbe mounted in a ve

46、rtical wall section constructed suitably toretain the sample(s) throughout the testing procedure. Typicalwall details shown in Figs. 3-6 describe an acceptance wall.The wall specification shall be included as part of the testreport.6.3 Mounting for Impact Testing:6.3.1 Mount the swinging doors so as

47、 to open away from theworking area. Position the impact test ram opposite the doorside of the assembly so that the door opens away from the ram.6.3.2 Prepare doors and door jambs for the installation oflocksets and hinges in conformance with the hardware manu-facturers instructions and templates. Fo

48、llow the hollow metaldoor assembly manufacturers instructions for fastening thejamb to the support fixture described in 7.2.6.3.3 Install components such as test doors, door frames,hinges, and hardware in the component test fixture described in7.2. Provide clearances on the lock side, hinge side, an

49、d top ofthe door18 in. 6116 in. (3.2 6 1.5 mm) maximum. Clearanceat the threshold is not considered critical in these tests.7. Procedures7.1 Bullet Penetration:7.1.1 When specified by the contract documents of adetention/correctional facility project, test door assemblies forbullet penetration in accordance with UL-752.7.1.2 Testing of the door, frame, hardware, and securityglazing preparation as individual components is acceptable ifconducted in accordance with UL-752. The level of perfor-mance shall meet the rating of .44 magnum, Level 3