ASTM F1807-2017 Standard Specification for Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9 Cross-linked Polyethylene (PEX) Tubing and SDR9 Polyethylene of Raised Tempe.pdf

1、Designation: F1807 17 An American National StandardStandard Specification forMetal Insert Fittings Utilizing a Copper Crimp Ring for SDR9Cross-linked Polyethylene (PEX) Tubing and SDR9Polyethylene of Raised Temperature (PE-RT) Tubing1This standard is issued under the fixed designation F1807; the num

2、ber immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope

3、*1.1 This specification covers metal insert fittings and coppercrimp rings for use with cross-linked polyethylene (PEX)tubing in38,12,58,34,1,114,112, and 2 in. nominal diametersthat meet the requirements for Specification F876 and for usewith polyethylene of raised temperature (PE-RT) tubing in38,1

4、2,58,34 and 1 in. and 114 in. nominal diameters that meet therequirements of Specifications F2623 and F2769. These fittingsare intended for use in 100 psi (689.5 kPa) cold- and hot-waterdistribution systems operating at temperatures up to, andincluding, 180F (82C). In addition, the fittings covered

5、bythis specification are intended for use in, but not limited to,residential and commercial systems, reclaimed water, fireprotection, municipal water service lines, radiant heating andcooling systems, hydronic distribution systems, snow and icemelting systems, geothermal ground loops, district heati

6、ng, turfconditioning, compressed air distribution and building servicespipe. The requirements for materials, workmanship,dimensions, and markings to be used on the fittings and ringsare also included.NOTE 1Other code and regulatory requirements may apply to fittingsfor specific applications.1.2 The

7、values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are mathemati-cal conversions to SI units which are provided for informationonly and are not considered the standard.1.3 Compliance with this specification requires that thesefittings be tested and c

8、ertified to Specification F877 when usedwith PEX tubing and Specification F2769 when used withPE-RT tubing.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety a

9、nd health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2A269/A269M Specification for Seamless and Welded Aus-tenitic Stainless Steel Tubing for General ServiceA276/A276M Specification for Stainless Steel Bars andShapesA31

10、2/A312M Specification for Seamless, Welded, andHeavily Cold Worked Austenitic Stainless Steel PipesB16/B16M Specification for Free-Cutting Brass Rod, Barand Shapes for Use in Screw MachinesB62 Specification for Composition Bronze or Ounce MetalCastingsB75/B75M Specification for Seamless Copper TubeB

11、88 Specification for Seamless Copper Water TubeB124/B124M Specification for Copper and Copper AlloyForging Rod, Bar, and ShapesB140/B140M Specification for Copper-Zinc-Lead (RedBrass or Hardware Bronze) Rod, Bar, and ShapesB283/B283M Specification for Copper and Copper-AlloyDie Forgings (Hot-Pressed

12、)B371/B371M Specification for Copper-Zinc-Silicon AlloyRodB453/B453M Specification for Copper-Zinc-Lead Alloy(Leaded-Brass) Rod, Bar, and ShapesB584 Specification for Copper Alloy Sand Castings forGeneral ApplicationsB927/B927M Specification for Brass Rod, Bar, and ShapesB967/B967M Specification for

13、 Copper-Zinc-Tin-BismuthAlloy Rod, Bar and WireD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsE18 Test Methods for Rockwell Hardness of Metallic Ma-terialsF412 Terminology Relating to Plastic Piping Systems1

14、This standard is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.Current edition approved Feb. 1, 2017. Published February 2017. Originallyapproved in 1997. Last previous edition approved in 2015 as F1807 15. D

15、OI:10.1520/F1807-17.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at

16、the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for

17、 theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1F876 Specification for Crosslinked Polyethylene (PEX) Tub-ingF877 Specification for Crosslinked Polyethylene (PEX) Hot-and Cold-Water Distributio

18、n SystemsF2623 Specification for Polyethylene of Raised Temperature(PE-RT) SDR 9 TubingF2769 Specification for Polyethylene of Raised Temperature(PE-RT) Plastic Hot and Cold-Water Tubing and Distri-bution Systems2.2 ASME Standards:3B1.20.1 Pipe Threads General Purpose (Inch)B16.18 Cast Copper Alloy

19、Solder Joint Pressure FittingsB16.22 Wrought Copper and Copper Alloy Solder JointPressure Fittings2.3 Manufacturers Standardization Society Standard:4SP-104 Wrought Copper Solder Joint Pressure Fittings2.4 NSF International Standard:5Standard No. 14 for Plastic Piping Components and RelatedMaterials

20、Standard No. 61 for Drinking Water System Components-Health Effects2.5 EN Standards6EN 12164 Copper and Copper Alloys-Rod for Free Machin-ing PurposesEN 12165 Copper and Copper Alloys-Wrought and Un-wrought Forging StockEN 1982 Copper and Copper Alloys, Ingots and Castings3. Terminology3.1 Definitio

21、ns are in accordance with Terminology F412and abbreviations are in accordance with Terminology D1600,unless otherwise indicated.4. Classification4.1 This specification covers one class of fittings and coppercrimp rings suitable for use with PEX tubing that meet therequirements of Specification F876

22、or with PE-RT tubing thatmeet the requirements of Specifications F2623 and F2769 or acombination thereof.5. Materials and Manufacture5.1 FittingsThe fittings shall be made from one of thefollowing metals:5.1.1 Wrought CopperWrought copper fittings shall bemade from material meeting the requirements

23、of SpecificationB75/B75M or B88 for one of the following coppers: copperUNS Nos. C10200, C10300, C10800, or C12200.5.1.2 Cast Copper AlloysCast copper alloy fittings shallbe made from material meeting the requirements of Specifica-tion B584, copper alloy UNS Nos. C84400, C83800, C87710,C87850 or C89

24、844 or Specification B62, copper alloy UNSNo. C83600, or Standard EN 1982, copper alloy EN SymbolCuSn4Zn6Pb3C.5.1.3 Machined BrassMachined brass fittings shall bemade from material meeting the requirements one of thefollowing listed below:Specification Alloy DesignationSpecification B16/B16M UNS C36

25、000Specification B124/B124M UNS C48600, C87700Specification B140/B140M UNS 31400Specification B371/B371M UNS C69300Standard EN 12164 CW614NSpecification B453/B453M UNS 35300Specification B927/B927M UNS 27450, C27451Specification B967/B967M UNS C49260, C493405.1.4 Forged BrassForged brass fittings sh

26、all be madefrom material meeting the requirements of Specification B283/B283M, Copper Alloy UNS Nos. C27450, C27451, C27453,C35330, C36500, C37700, C46400, C48600, C49260,C49340, C69300 or C87700.5.1.5 Stainless SteelStainless steel fittings shall be madefrom material meeting requirements of Specifi

27、cation A312/A312M, stainless steel alloy 304, 304L, 316 or 316L, (UNSNos. S30400, S30403, S31600 or S31603), or SpecificationA269/A269M, stainless steel alloy 304, 304L, 316, 316L (UNSNos. S30400, S30403, S31600 or S31603), or SpecificationA276/A276M, Stainless steel alloy 304, 401L, 316, or 316L(UN

28、S Nos. S30400, S30403, S31600 or S31603)5.2 Crimp RingsCrimp rings shall be made from copperUNS Nos. C10200 or C12200, and shall be black in color oralternately be identified per 10.2.3.2 of this specification. Thecrimp rings shall have a minimum allowable hardness of 35and a maximum allowable hardn

29、ess of 45 on the Rockwell 15Tscale when measured according to Test Methods E18.6. General Requirements6.1 When fittings manufactured according to this specifica-tion are intended for use with the PEX tubing, the followingsections of Specification F877 constitute a part of this specifi-cation.6.1.1 R

30、equirements,6.1.2 Test Methods, and6.1.3 Retest and Rejection.6.2 In addition, when a section with a title identical to thatreferenced in 6.1 appears in this specification, it containsadditional requirements that supplement those appearing inSpecification F877.6.3 When fittings manufactured accordin

31、g to this specifica-tion are intended for use with PE-RT tubing, the followingsections of Specification F2769 constitute a part of thisspecification:6.3.1 Requirements,6.3.2 Test Methods, and6.3.3 Retest and Rejection.3Available from American Society of Mechanical Engineers (ASME), ASMEInternational

32、 Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.4Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http:/www.mss-.5Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., A

33、nnArbor, MI 48113-0140, http:/www.nsf.org.6Available from European Committee for Standardization (CEN), 36 rue deStassart, B-1050, Brussels, Belgium, http:/www.cenorm.be.F1807 1726.4 In addition, when a section with a title identical to thatreferenced in 6.3 appears in this specification, it contain

34、sadditional requirements that supplement those appearing inSpecification F2769.6.5 DimensionsAny randomly selected fitting or fittings,and crimp ring or crimp rings, shall be used to determinedimensions. Measurements shall be made in accordance withTest Method D2122, except when determining diameter

35、s,which is done by making measurements at four locationsspaced approximately 45 apart around the circumference.Inspection and gauging of solder joint ends shall be inaccordance with ASME B16.18, ASME B16.22, or MSSSP-104.6.6 GeneralAll performance tests shall be performed onassemblies of fittings, c

36、rimp rings, and PEX tubing or PE-RTtubing. Fittings and crimp rings shall meet the material anddimensional requirements of this specification. PEX tubingshall meet the requirements of Specification F876. PE-RTtubing shall meet the requirements of Specifications F2623 andF2769 or a combination thereo

37、f. Assembly of test specimensshall be in accordance with 9.1.1. Use separate sets ofassemblies for each performance test requirement.7. Dimensions7.1 Dimensions and TolerancesThe dimensions and toler-ances of fittings and crimp rings shall be as shown in Fig. 1,Fig. 2, Fig. 3, and Fig. 4, when measu

38、red in accordance with6.5.7.1.1 AlignmentThe maximum angular variation of anyopening shall not exceed 1 off the true centerline axis.7.1.2 Fittings with Solder Joint EndsSolder joint endsshall be in accordance with ASME B16.22, ASME B16.18, orMSS SP-104.7.1.3 Tapered Threaded EndsFitting threads sha

39、ll beright-hand conforming to ASME B1.20.1. They shall be taperthreads (NPT).8. Workmanship, Finish, and Appearance8.1 The sealing surfaces of the insert shall be smooth andfree of foreign material. Fitting walls shall be free of cracks,holes, blisters, voids, foreign inclusions, or other defects th

40、atare visible to the unaided eye and affect the wall integrity.9. Assembly9.1 Crimp JointsInsert fittings shall be joined to PEXtubing or PE-RT tubing by the compression of a copper crimpring around the outer circumference of the tubing, forcing thetubing material into annular spaces formed by ribs

41、on thefitting. Insert fittings and crimp rings shall meet the dimen-sional and material requirements of this standard. PEX tubingshall meet the requirements of Specification F876. PE-RTtubing shall meet the requirements Specifications F2623 andF2769 or a combination thereof. The dimensions and out-o

42、f-roundness of the crimp ring, after it has been crimped, shall bein accordance with Table 1.9.1.1 Crimping ProcedureThe crimping procedure shallbe as follows: slide the crimp ring onto the tubing, insert theribbed end of the fitting into the end of the tubing until thetubing contacts the shoulder o

43、f the fitting or tube stop. Forfitting sizes38 to 114 in. the crimp ring shall then be positionedon the tubing so the edge of the crimp ring is18 to14 in. (3.2to 6.4 mm) from the end of the tube. For 112 in. fitting size thecrimp ring shall be positioned14 to38 in. (6.4 to 9.5 mm) fromthe end of tub

44、e. For 2 in. fitting size the crimp ring shall bepositioned38 to12 in. (9.5 to 12.7 mm) from the end of thetube. The jaws of the crimping tool shall be centered over thecrimp ring and the tool shall be held so that the crimping jawsare approximately perpendicular to the axis of the barb. Thejaws of

45、the crimping tool shall be closed around the crimp ring,compressing the crimp ring onto the tubing. The crimp ringshall not be crimped more than once. Each crimp shall bechecked to determine conformance to the after-crimped dimen-sional requirements of Table 1.10. Product Marking10.1 Quality of Mark

46、ingThe marking shall be applied tothe fittings in such a manner that it remains legible afterinstallation and inspection.10.2 Content of Marking:10.2.1 Marking on fittings shall include manufacturersname or trademark, or some other identifying mark, and if sizepermits, PEX/PE-RT or the ASTM standard

47、 number, or acombination thereof.10.2.1.1 Where recessed marking is used on fittings, careshall be taken to see that the marking shall not cause cracks orreduce the wall thickness below the minimum specified.10.2.2 Marking on packaging shall include manufacturersname, fitting size, and ASTM F1807.10

48、.2.3 Crimp rings:10.2.3.1 Marking on crimp rings shall include manufactur-ers trademark, or some other identifying mark, and ASTMF1807.10.2.3.2 Manufacturer of crimp rings may use an alternateidentifying marking in place of the “black in color” providedthe ring is generally natural copper color with

49、18 in. minimumblack font lettering stating “PEX” or “PE-RT,” or both legiblyprinted in two (2) locations spaced equally, approximately 180on the rings outer circumference. In the case of38 in.,12 in. ,and58 in. sizes where both “PEX” and “PE-RT” marks areTABLE 1 Crimp Ring Dimensions After Crimping on Tube/FittingAssemblyNominal Tube SizeInsert End, in.Final Crimped OutsideDiameterA,BMinimum,in. (mm)Maximum, in. (mm)38 0.580 (14.7) 0.595 (15.1)12 0.700 (17.8) 0.715 (18.2)58 0.815 (20.7) 0.830 (21.1)34 0.945 (24.0) 0.9