ASTM F1986-2001(2006) Standard Specification for Multilayer Pipe Type 2 Compression Fittings and Compression Joints for Hot and Cold Drinking-Water Systems《冷热饮用水系统用2型多层管、压合配件和压合接头的.pdf

1、Designation: F 1986 01 (Reapproved 2006)An American National StandardStandard Specification forMultilayer Pipe Type 2, Compression Fittings, andCompression Joints for Hot and Cold Drinking-WaterSystems1This standard is issued under the fixed designation F 1986; the number immediately following the d

2、esignation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers

3、requirements for multilayerpipe type 2 and compression fittings for hot and cold drinking-water systems, with a maximum pressure rating of 1000 kPa(145 psi) at 82C (180F).NOTE 1Multilayer Pipe Type 2Construction-based pressure ratedpipe comprising more than one layer in which at least 60 % of the wa

4、llthickness is polymeric material.1.2 Multilayer pipe type 2 is produced using a butt-weldedaluminum pipe as a core, with an extruded inside layer ofcrosslinked polyethylene (PEX). An adhesive layer is used tobond the inside layer to the wall of the aluminum pipe. Anouter layer of polyethylene (PE)

5、and an adhesive layer areextruded to the outer wall of the aluminum pipe.1.3 Multilayer pipe type 2 is produced in configurations 1and 2, as referenced in Fig. 1.1.4 This specification includes compression fittings, whichare referenced in Fig. 2 .1.5 Specifications for thread or solder adapters for

6、use withpipe and fittings meeting the requirements of this specificationare given in Annex A1 and Annex A2.1.6 The following precautionary caveat pertains only to thetest method portion of this specification: This standard doesnot purport to address all of the safety concerns, if any,associated with

7、 its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practicesand determine the applicability of regulatory limitations priorto use.1.7 The values stated in either SI units or in inch-poundunits are to be regarded separately as standard. The value

8、sstated in each system may not be exact equivalents; therefore,each system shall be used independently of the other. Combin-ing values from the two systems may result in nonconformancewith the standard.2. Referenced Documents2.1 ASTM Standards:2B 283 Specification for Copper and Copper-Alloy Die For

9、g-ings (Hot-Pressed)B 455 Specification for Copper-Zinc-Lead Alloy (Leaded-Brass) Extruded ShapesB 547/B 547M Specification forAluminum andAluminum-Alloy Formed and Arc-Welded Round TubeB 584 Specification for Copper Alloy Sand Castings forGeneral ApplicationsD 618 Practice for Conditioning Plastics

10、 for TestingD 1505 Test Method for Density of Plastics by the Density-Gradient TechniqueD 1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD 1600 Terminology for Abbreviated Terms Relating toPlasticsD 1898 Practice for Sampling of Plastics3D 2122 Test Method for De

11、termining Dimensions of Ther-moplastic Pipe and FittingsD 2765 Test Methods for Determination of Gel Content andSwell Ratio of Crosslinked Ethylene PlasticsD 3222 Specification for Unmodified Poly(VinylideneFluoride) (PVDF) Molding Extrusion and Coating Mate-rialsD 3418 Test Method for Transition Te

12、mperatures of Poly-mers By Differential Scanning CalorimetryD 3350 Specification for Polyethylene Plastics Pipe andFittings MaterialsD 5033 Guide for Development of ASTM Standards Relat-ing to Recycling and Use of Recycled PlasticsF 412 Terminology Relating to Plastic Piping SystemsF 477 Specificati

13、on for Elastomeric Seals (Gaskets) forJoining Plastic Pipe1This test method is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.11 onComposite.Current edition approved Nov. 1, 2006. Published January 2007. Originallyappproved

14、in 2000. Last previous edition approved in 2001 as F 1986 01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.

15、3Withdrawn.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.2.2 ANSI Standard:4ANSI/NSF 61 Drinking Water System ComponentsHealth Effects2.3 ISO Standard:4ISO 10508 Thermoplastics Pipe and Fittings for Hot andCold Water Systems2.4 ARP

16、 Standard:5AS 568 A Aerospace Size Standard For O-Rings3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F 412, and abbreviations are in accordance with Ter-minology D 1600, unless otherwise specified.3.1.1 crosslinked polyethylene (PEX), na plastic preparedby crosslinking

17、 (curing) of PE compound.3.1.2 multilayer pipe type 2, na pipe consisting of differ-ent materials with specific functional purpose to serve as pipe.3.1.3 pressure ratings (PR), nthe maximum, continuouswater pressure at a specified temperature that pipe is capable ofwithstanding without failure.3.2 D

18、efinitions of Terms Specific to This Standard:3.2.1 adhesivea low-molecular-weight PE that functionsas an adhesive layer and bonds the PEX to aluminum pipe.3.2.2 compression fittings for multilayer pipe, na fittingspecially developed for multilayer pipe in which the aluminumcore is used as compressi

19、on sleeve to develop sufficientmechanical strength for the connection (see Fig. 2).3.2.3 multilayer pipe, nabbreviation used in this specifi-cation for multilayer pipe type 2.3.2.4 lot, na lot shall consist of all pipe of the same sizeproduced from one extrusion line during one designatedperiod.4. C

20、lassification4.1 Multilayer pipe and compression fittings produced un-der this specification shall be suitable for hot and cold drinkingwater at specified pressure ratings and temperatures.5. Materials and Manufacture5.1 Specification for Material and Manufacture of Multi-layer Pipe Configuration 1

21、and 2:5.1.1 Polyethylene (PE)PE shall meet the requirementprovided in Specification D 3350 and shall equal or exceed aminimum cell classification of 234233 B or 345442 B. Colorand form of the material shall be in accordance with theagreement between purchaser and supplier under SpecificationD 3350.5

22、.1.2 Crosslinked Polyethylene (PEX)PEX shall meet theminimum gel content of 65 % when evaluated in accordancewith Test Method D 2765. The PEX raw material shall equal orexceed a minimum cell classification 344543 A in accordancewith the Specification D 3350. The form of the material shallbe in accor

23、dance with the agreement between purchaser andsupplier.5.1.3 Adhesive PolymersAdhesive polymers shall bemodified low-molecular-weight PE with a minimum density of0.915 g/cm3and different levels of comonomer for adhesion toaluminum and other substrates. The melting point shall not beless than 120C (2

24、48F). Density is determined under TestMethod D 1505 and melting point under Test Method D 3418.4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.5Available from Society of Automotive Engineers (SAE), 400 CommonwealthDr., Wa

25、rrendale, PA 15096-0001, http:/www.sae.orgLayer: 1 2 3 4 5Configuration 1 HDPE Adhesive Al - Adhesive PEX(1)(drinking water) Layer Alloy Layer crosslinkedConfiguration 2 MDPE Adhesive Al - Adhesive PEX(1)(drinking water) Layer Alloy Layer crosslinkedPEX(1): Material is being crosslinked during manuf

26、acturing process.FIG. 1 Multilayer Pipe Sample for Configuration 1 and 2FIG. 2 Compression Fittings and O-Rings for Multilayer PipeFIG. 3 Compression Tools for Multilayer PipeF 1986 01 (2006)25.1.4 Aluminum Pipe: Mechanical PropertiesMinimumtensile strength shall be 80 Mpa (11600 psi), minimumelonga

27、tion shall be 22 % A 5, in accordance with SpecificationB 547/B 547M.5.1.5 Reusable MaterialReusable material as defined inGuide D 5033 issued from the multilayer-pipe manufacturershall be used only for the outside coating of the multilayerpipe.5.2 Specification for Material and Manufacture of Compr

28、es-sion Fittings for Multilayer Pipe:5.2.1 Compression fittings made from cast bronze shallmeet the requirements of Specification B 584 UNS CopperAlloy No. C83600.5.2.2 Compression fittings made from brass shall meet therequirements of Specification B 455, UNS Copper Alloy No.C38500, or Specificatio

29、n B 283, UNS Copper Alloy No.C37700.5.2.3 Compression fittings made from plastic shall be injec-tion molded from virgin material and meet the requirements ofSpecification D 3222, Type II.5.3 Material Specification for O-RingsThe O-ring mate-rial shall be EPDM, with a hardness of 70 IRHD, in accordan

30、cewith Specification F 477. O-ring dimensions shall be in accor-dance with AS 568 A.6. Requirements6.1 Multilayer Pipe Dimensions:6.1.1 Outside DiameterThe outside diameter shall meetthe requirement of Table 1 when measured in accordance withTest Method D 2122.6.1.2 Wall ThicknessThe wall thickness

31、of multilayer pipeshall meet the requirement of Table 1 when measured inaccordance with Test Method D 2122. The wall thickness andthe outside diameter of the aluminum pipe shall be determinedprior to the next manufacturing steps.6.1.3 Average Thickness of Inner and Outer LayersTheaverage thickness o

32、f the inner and outer layers of the multilayerpipe will be calculated as follows:6.1.3.1 Average Thickness of the Outer LayerThe averageoutside diameter of the multilayer pipe minus the averageoutside diameter of the aluminum pipe multiplied by 0.5.6.1.3.2 Average Thickness of the Inner LayerThe ave

33、ragewall thickness of the multilayer pipe minus the average wallthickness of the aluminum pipe minus the average wallthickness of the outer layer.6.1.4 LengthThe pipe shall be supplied in coils or instraight lengths in accordance with the agreement betweenpurchaser and seller. The tolerance shall be

34、 +100 mm for coiledlengths and +10 mm for straight lengths.6.2 Compression-Fitting DimensionsCompression fit-tings shall meet the requirements of Table 2 when measured inaccordance with Test Method D 2122.6.2.1 Compression ToolThe compression tool shall meetthe requirements of Table 3when measured i

35、n accordance withTest Method D 2122.6.3 Minimum Burst PressureThe minimum burst pressurefor multilayer pipe and compression fittings for hot and coldwater systems shall be as given in Table 5.6.4 Sustained PressureThe multilayer pipe and fittingsshall not fail at the test pressure and temperature gi

36、ven in Table6 when tested in accordance with 8.1.6.5 Thermal Cycling TestThe multilayer pipe and fittingsshall not fail when tested in accordance with 8.2.6.6 Excessive Temperature-Pressure CapabilityIn theevent of a waterheating system malfunction, the multilayerpipe and fitting shall have adequate

37、 strength to accommodateshort-term conditions, 30 days at 100C (212F), 1200 kPa(175 psi), until repairs can be made. Tests will be made inaccordance with 8.7.TABLE 1 Multilayer Pipe DimensionsConfiguration 1OutsideDiameterInside Diameter Wall ThicknessThickness of InsidePEX LayerThicknessof InsideAd

38、hesiveLayerAluminumThicknessThicknessof OutsideAdhesiveLayerThickness of OutsideHDPE LayerOut-of-RoundnessMinimumInsideDiametermm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)16 6 0.2 11.5 6 0.2 2.25 +0.2 0.1 1.00 6 0.15 0.15 0.50 +0.06 0.02 0.15 0.45 6 0.15 10.8(0.63

39、0 6 0.008) (0.453 6 0.008) (0.089 +0.008 0.004) (0.039 6 0.006) (0.006) (0.020 +0.002 0.001) (0.006) (0.018 6 0.006) (0.425)20 6 0.2 15 6 0.2 2.50 +0.2 0.1 1.10 6 0.15 0.15 0.60 +0.06 0.02 0.15 0.50 6 0.15 14.3(0.78760.008) (0.591 6 0.008) (0.098 +0.008 0.004) (0.043 6 0.006) (0.006) (0.024 +0.002 0

40、.001) (0.006) (0.020 6 0.006) (0.563)26 6 0.2 20 6 0.2 3.00 +0.25 0.1 1.25 6 0.15 0.15 0.70 +0.06 0.02 0.15 0.75 6 0.15 19.3(1.024 6 0.008) (0.787 6 0.008) (0.118 +0.010 0.004) (0.049 6 0.006) (0.006) (0.028 +0.002 0.001) (0.006) (0.030 6 0.006) (0.760)32 6 0.2 26 6 0.2 3.00 +0.25 0.1 1.25 6 0.15 0.

41、15 0.80 +0.06 0.02 0.15 0.65 6 0.15 25.3(1.260 6 0.008) (1.024 6 0.008) (0.118 +0.010 0.004) (0.049 6 0.006) (0.006) (0.031 +0.002 0.001) (0.006) (0.026 6 0.006) (0.996)40 6 0.2 33 6 0.2 3.50 +0.3 0.1 1.45 6 0.15 0.15 1.00 +0.08 0.03 0.15 0.75 6 0.15 32.3(1.575 6 0.008) (1.299 6 0.008) (0.138 +0.012

42、 0.004) (0.057 6 0.006) (0.006) (0.039 +0.003 0.001) (0.006) (0.030 6 0.006) (1.272)50 6 0.3 42 +0.3 0.2 4.00 +0.3 0.1 1.80 6 0.15 0.15 1.00 +0.08 0.03 0.15 0.90 6 0.15 41.3(1.969 6 0.012) (1.654 +0.012 -0.008) (0.157 +0.012 0.004) (0.071 6 0.006) (0.006) (0.039 +0.003 0.001) (0.006) (0.035 6 0.006)

43、 (1.626)63 6 0.3 54 +0.3 0.2 4.50 +0.3 0.1 2.30 6 0.15 0.15 1.00 +0.08 0.03 0.15 0.90 6 0.15 53.3(2.480 6 0.012) (2.126 +0.012 0.008) (0.177 +0.012 0.004) (0.091 6 0.006) (0.006) (0.039 +0.003 0.001) (0.006) (0.035 6 0.006) (2.098)Configuration 216 6 0.2 11.5 6 0.2 2.25 +0.2 0.1 0.60 +0.15 0.1 0.15

44、0.40 +0.01 0.03 0.15 0.95 +0.2 0.1 10.8(0.630 6 0.008) (0.453 6 0.008) (0.089+0.008 0.004) (0.024 +0.006 0.004) (0.006) (0.016 +0.000 0.001) (0.006) (0.037 +0.008 0.004) (0.425)20 6 0.2 15 6 0.2 2.50 +0.2 0.1 0.70 +0.2 0.1 0.15 0.47 +0.01 0.03 0.15 1.03 +0.2 0.1 14.3(0.787 6 0.008) (0.591 6 0.008) (

45、0.098 +0.008 0.004) (0.028 +0.008 0.004) (0.006) (0.019 +0.000 0.001) (0.006) (0.041 +0.008 0.004) (0.563)F 1986 01 (2006)36.7 Multilayer pipe and compression fittings produced forthe transportation of drinking water shall be evaluated andcertified as safe for this purpose by a testing agency accept

46、ableto the local health authority. The evaluation shall be inaccordance with the requirements for chemical extraction,which are no less restrictive than those included in ANSI/NSF61. The seal or mark of the laboratory making the evaluationshould be marked on the tubing.TABLE 2 Compression Fittings a

47、nd O-Rings for Multilayer Pipe DimensionsNOTE 1Plastic fittings. Pipes 16 20 26 32 X 40 X 50 X 63mm (in.) (0.630) (0.787) (1.024) (1.260) (1.575) (1.969) (2.480) A 11.3 0.1 14.8 0.1 19.8 0.1 25.8 0.1 32.8 0.15 41.8 0.15 53.8 0.17(0.445 0.004)(0.583 0.004) (0.780 0.004) (1.016 0.004)(1.291 0.006)(1.6

48、46 0.006) (2.118 0.007)D0.1 9.2(0.362) 12.7 (0.500) 17.3 (0.681) 23.3 (0.917) 30.3 (1.193) 38.2 (1.504) 48.6 (1.913)(0.004)F 106 0.1 13.4 6 0.1 18 6 0.1 24 6 0.1 30.6 + 0.1 0.1539.2 + 0.1 0.1549.8 6 0.17(0.39460.004)(0.528 6 0.004) (0.709 60.004)(0.945 60.004)(1.205 + 0.004 0.006)(1.543 + 0.004 0.00

49、6)(1.961 60.007)G 7.40.3 10.70.3 150.3 20.50.5 26.60.5 330.5 410.5(0.291 0.012)(0.421 0.012) (0.591 0.012) (0.807 0.020)(1.047 0.020)(1.299 0.020) (1.614 0.020)H0.2 17.9(0.705) 21.9 (0.862) 28.5 (1.122) 34.7 (1.366) 43.5 (1.713) 54 (2.126) 72 (2.835)(0.008)I266 0.2 28.5 6 0.2 33 6 0.3 29.5 6 0.2 38 6 0.2 35 6 0.3 44 6 0.3 39 6 0.3 50 6 0.3 68 6 0.3(1.024 60.008)(1.122 6 0.008) (1.299 60.012)(1.161 60.008)(1.496 60.008)(1.378 60.012)(1.732 60.0