DIN 28000-1-2011 Chemical apparatus - Documentation in the life cycle of process plants - Part 1 Registration of the essential and supplementary documentation《化学仪器 工艺设备寿命周期文献类型 第1部.pdf

1、January 2011DEUTSCHE NORM Normenausschuss Chemischer Apparatebau (FNCA) im DINDIN-SprachendienstEnglish price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive r

2、ight of sale for German Standards (DIN-Normen).ICS 01.110; 71.120.01!$nK“1754088www.din.deDDIN 28000-1Chemical apparatus Documentation in the life cycle of process plants Part 1: Registration of the essential and supplementary documentationEnglish translation of DIN 28000-1:2011-01Chemischer Apparat

3、ebau Dokumentation im Lebensweg von Prozessanlagen Teil 1: Erfassung der grundlegenden und ergnzenden DokumentationEnglische bersetzung von DIN 28000-1:2011-01Equipement de gnie chimique Documentation dans le cycle de vie des units de production Partie 1: Enregistrement de documention fondamentals e

4、t supplmentairesTraduction anglaise de DIN 28000-1:2011-01SupersedesDIN 28000-1:2002-04www.beuth.deDocument comprises 18 pages02.12 DIN 28000-1:2011-01 2 A comma is used as the decimal marker. Contents Page Foreword. 3 1 Scope . 4 2 Normative references . 4 3 Terms and definitions 5 4 Classification

5、 of phases and allocation of documents 8 Bibliography . 18 DIN 28000-1:2011-01 3 Foreword This standard has been prepared by Working Committee NA 012-00-03 AA Dokumentation von Prozessanlagen of the Normenausschuss Chemischer Apparatebau (FNCA) (Process Engineering Standards Committee). Attention is

6、 drawn to the possibility that some elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. DIN 28000 Chemical apparatus Documentation in the life cycle of process plant comprises: Part 1: Registration of the ess

7、ential and supplementary documentation Part 2: Contents of documentation Part 3: Flow diagrams and plant identification codes Amendments This standard differs from DIN 28000-1:2002-04 as follows: a) the title has been changed; b) normative references have been updated; c) some definitions and concep

8、ts have been added; d) Clause 4 has been extended; e) in Table 1 “milestones” have been supplemented; f) document types and reference documents have been added in Table 3. Previous editions DIN 28000-1: 2002-04 DIN 28000-1:2011-01 4 1 Scope This standard specifies the information required in the doc

9、uments for the individual phases (i.e. of the life cycle) of a process plant. This document can be used as a technical basis for agreements on services to be rendered (contracts) and for defining individual tasks during the life cycle of a process plant. The assignment of documents to the individual

10、 phases of the life cycle of a process plant depends on the structure of the plant, how the work or transaction is to be executed, the trade(s) involved and other influencing factors. Therefore, the objective of this standard is not to define a strict classification, but to provide a practical list

11、of all essential documents and their main contents. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition referred to applies. For undated references, the latest edition of the referenced document (inc

12、luding any amendments) applies. DIN 276-1, Building costs Part 1: Building construction DIN 4844-3, Safety marking Part 3: Escape and rescue plans DIN 11488, Dairy installations Definitions, characteristics DIN 28000-2, Chemical apparatus Documentation in the life cycle of process plants Part 2: Con

13、tents of documentation DIN 28000-3:2009-12, Chemical apparatus Documentation in the life cycle of process plants Part 3: Flow diagrams and plant identification codes DIN 69901-1, Project management Project management systems Part 1: Fundamentals DIN 69901-5, Project management Project management sys

14、tems Part 5: Concepts DIN EN 13460 Maintenance Documentation for maintenance DIN EN 61082-1 (VDE 0040-1), Preparation of documents used in electrotechnology Part 1: Rules DIN EN 61355-1 (VDE 0040-3), Classification and designation of documents for plants, systems and equipment Part 1: Rules and clas

15、sification tables DIN EN 62424 (VDE 0810-24), Representation of process control engineering Requests in P see DIN ISO 15226). Phases can overlap and/or even be simultaneous at times (see Figure 3 and Figure 4), they do not have to be defined as temporally distinct periods. Phases A to L cover the pr

16、oject phase, which is characterized by project organization (see DIN 69901-1). Phases M to S describe the operation of the process plant (operational phase) and are characterized by operations management (see DIN EN 13460). Phase T can be carried out as a project. Figure 3 Project phases A to L (The

17、 lengths of the bars do not indicate the actual duration of the phase) A establishing of design base B preliminary planning C basic engineering D planning of local authority approval documentation E planning of capital expenditure F detailed engineering G procurement H manufacturing J construction a

18、nd assembly K mechanical completion, precommissioning L test run, cold commissioning Capital expenditure/ Mechanical completion Transfer of risk investment decision-making and liability Time DIN 28000-1:2011-01 9 Figure 4 Operating phases M to S and project phase T (The lengths of the bars do not in

19、dicate the actual duration of the phase) Table 1 gives the names of and describes the individual life cycle phases of a process plant. Table 2 lists the types of document relating to phases A to L (project phases), and Table 3 lists the types of document relating to phases M to T (operational phases

20、, decommissioning, demolition and disposal). In Table 2 and Table 3, the document types are assigned to each phase according to the earliest time at which they may be generated during that phase, whereby the order of documents does not necessarily need to be followed as shown for that phase. Further

21、more, during the life cycle of a process plant, the same types of document may be generated in several phases and may have a different updated status in each phase. The content of each document is described in the standard(s) referred to. The document classification codes (DCC) as defined in DIN EN

22、61355-1 are also given in order to improve communication and understanding between parties who share documents. M start-up, hot commissioning N capacity run, performance test P operation, production Q maintenance R taking out of operation, shutdown T demolition and disposal S decommissioning, shutdo

23、wn Transfer of risk Decision to Plant is free and liability shut down plant of chemicals Time DIN 28000-1:2011-01 10 Table 1 Process plant life cycle phases Phase Explanation (English) Erklrung (German) Symbol Designation (English) (German) A Establishing of design base Grundlagen- ermittlung Determ

24、ination of goals concerning product, capacity, process and scheduled start-up date; establishing of processing concept Festlegung der Projektziele in Bezug auf Produkt, Kapazitt, Verfahren und vorgesehenen Produktions-beginn; Festlegung des Abwicklungskonzeptes B Preliminary planning Vorplanung Comp

25、arison of process, technology and plant site alternatives; evaluation Verfahrensalternativen, Technologiebewertung, Varianten- und Standortuntersuchungen, Bewertung C Basic engineering Entwurfsplanung Determination of process and location, development of concept for operation with respect to process

26、, process control, logistics and structural design Festlegung des Verfahrens und des Standorts, Konzepterstellung in Bezug auf Verfahren, Steuerung, Logistik und Baumanahmen D Planning of local authority approval documentation Genehmigungs- planung Preparation of all documents required for local aut

27、hority approval according to location and project Ausarbeitung der nach Standort und Projekt bentigten behrdlichen Antragsdokumente E Planning of capital expenditure Planung fr Investitions-entscheidung Economic feasibility study (project description, time schedule, engineering documents, estimation

28、 of costs for machinery and apparatus, engineering, installation, production, operation and maintenance) Wirtschaftlichkeitsbetrachtung (Projektbeschreibung, Terminplan, Planungsdokumente, Kostenermittlung fr Maschinen und Apparate, Planung, Montage, Herstellung, Betrieb und Instandhaltung) MILESTON

29、E Capital expenditure/investment decisions are made. (Decisions on further project procedures are made.) F Detailed engineering Ausfhrungsplanung Detailed preparation of all documents necessary for each faculty involved in the project Detaillierte Ausarbeitung aller Dokumente, die fr die Durchfhrung

30、 aller am Projekt beteiligten Gewerke notwendig sind G Procurement Beschaffung Enquiry (cost), order, expediting, cost control, quality control for each faculty Anfrage, Bestellung, Terminverfolgung, Kostenkontrolle, Qualittskontrolle aller Gewerke H Manufacturing (internal manu-facturing of “know-h

31、ow” components) Fertigung (interne Fertigung, fr Know-How“-Komponenten) Fabrication and shop assembly of single production unit equipment Herstellung oder Werkstattmontage besonderer Anlagenteile J Construction and assembly Bau und Montage Erection of the project by assembly of structure, apparatus,

32、 machinery, piping, process measurement and control systems and other accessories Errichtung der Prozessanlage und Gebude sowie Zusammenbau der Apparate, Maschinen, Rohrleitungen, Mess- und Regeltechnik und sonstigen Zubehrs DIN 28000-1:2011-01 11 Table 1 (continued) Phase Explanation (English) Erkl

33、rung (German) Symbol Designation (English) (German) K Mechanical completion, precommissioning Mechanische Fertigstellung Checking of the production unit for compliance with the engineering dates, function of single components and safety concept berprfung der Anlage auf bereinstimmung mit Planungsvor

34、gaben, Einzelaggregatfunktionen und Sicherheitskonzept MILESTONE Mechanical construction of the entire plant is concluded. (“Mechanical completion”) L Test run, cold commissioning Funktionstest Functional testing of all apparatus, machinery, process measurement and control systems without chemicals

35、prior to start-up with inert materials Funktionstest aller Apparate, Maschinen, Mess- und Regeltechnik ohne Chemikalien vor dem Start mit inerten Stoffen MILESTONE The risk and liabilities are transferred from the party responsible for the project to the party responsible for operating the plant. M

36、Start-up, hot commissioning Inbetriebnahme Start-up of production unit with chemicals and auxiliaries Anfahren der Prozessanlage mit Chemikalien und Hilfsstoffen N Capacity run, performance test bergabelauf Capacity run (several days) for verification of quantity, product specifications, energy usag

37、e as designed Mehrtgiger Testlauf bei Nennkapazitt zum Nachweis von Produktionsmenge, Produktspezifikation, Energieverbrauch P Operation, production Betrieb Operation of production unit to manufacture the product according to quantities and specifications as designed Betreiben der Prozessanlage zum

38、Herstellen von Pro-dukten entsprechend den Mengen und Spezifikationen Q Maintenance Instandhaltung Maintenance of production unit for intended operation by servicing, inspection, repairs Sicherstellung des bestimmungsgemen Betriebs durch vorbeugende oder begleitende Manahmen wie Inspektion, Wartung,

39、 Instandsetzung R Taking out of operation; shutdown Auerbetriebnahme; Stillstand Shutdown of production unit, interruption of the production (planned or unplanned stop), transition into standstill Abstellen der Prozessanlage, geplante oder ungeplante Unterbrechung der Produktion, berfhrung in den St

40、illstand MILESTONE The decision to shut down the process plant is taken. S Decommissioning, shutdown Stilllegung Final shutdown of the production unit, evacuation and flushing purging of components Endgltiges Abstellen der Prozessanlage, Entleeren und Splen der Anlagenteile MILESTONE Plant is free o

41、f chemicals. T Demolition and disposal Rckbau und Entsorgung Deinstallation of the process unit. Decontamination and disassembly of the entire production unit. Demontage der Prozessanlage. Wiederverwendung, Wiederverwertung und/oder Endlagerung der Anlagenteile DIN 28000-1:2011-01 12 Table 2 Assignm

42、ent of documents to phases A to L Type of document Dokumentenart (German) Reference standard DCC Phase A Establishing of design base Phase A Grundlagenermittlung _CA . Cost estimate form Budgetkostenschtzung DIN 280002 PFA . Block diagram with basic information Grundflieschema mit Grundinformationen

43、 DIN 280003:2009-12 PFA . Block diagram with basic and additional information Grundflieschema mit Grund- und Zusatzinformationen DIN 280003:2009-12 _BD . Project organization chart Projektorganisationsplan DIN 280002 _BE . General time schedule Rahmenterminplan DIN 280002 _FE . Process description V

44、erfahrensbeschreibung DIN 11488 _FE Phase B Preliminary planning Phase B Vorplanung Plant identification code Anlagenkennzeichnung DIN 280003:2009-12 _LD Site survey map Anlagen-Lageplan DIN 280002 _PD Process equipment list with basic information Apparateliste mit Grundinformationen DIN 280002 _DB

45、General arrangement concept Aufstellungskonzept DIN 280002 _LD Basic data of location, infrastructure and logistics Basisdaten von Standort, Infrastruktur und Logistik DIN 280002 _DB Energy supply concept (basic information) Energieversorgungskonzept (Grundinformation) DIN 280002 _DB Waste disposal

46、concept (basic information) Entsorgungskonzept (Grundinformation) DIN 280002 _LD Building layout drawing Gebudezeichnung DIN 280002 _LH Rough cost estimate Grobkostenschtzung DIN 280002 _CA Infrastructure concept Infrastrukturkonzept DIN 280002 _BE . Logistics concept Logistikkonzept DIN 280002 _DB

47、Process control system (PCS) concept Prozessleittechnisches (PLT) Konzept DIN 280002 _QA Qualification concept Qualifizierungskonzept DIN 280002 _MB . Pipe classes schedule Rohrklassenbersicht PAS 1057 _QB . Safety concept Sicherheitskonzept DIN 280002 PFB . Process flow diagram with basic informati

48、on Verfahrensflieschema mit Grundinformationen DIN 280003:2009-12 _FB DIN 28000-1:2011-01 13 Table 2 (continued) Type of document Dokumentenart (German) Reference standard DCC Phase C Basic engineering Phase C Entwurfsplanung Equipment data sheet with basic information Apparatedatenblatt mit Grundinformation DIN 280002 _DA Process equipment list with additional information Apparateliste mit Grund- und Zusatzinformatio