DIN 477-1-2012 Gas cylinder valves for cylinder test pressures up to 300 bar - Part 1 Valve inlet and outlet connections《气瓶试验压力小于300 bar的气瓶阀 第1部分 阀的入口和出口接头》.pdf

1、June 2012DEUTSCHE NORM Normenausschuss Druckgasanlagen (NDG) im DINDIN-SprachendienstEnglish price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sal

2、e for German Standards (DIN-Normen).ICS 23.060.40!$lX“1927353www.din.deDDIN 477-1Gas cylinder valves for cylinder test pressures up to 300 bar Part 1: Valve inlet and outlet connections,English translation of DIN 477-1:2012-06Gasflaschenventile fr Flaschenprfdrcke bis einschlielich 300 bar Teil 1: V

3、entileingangs- und Ventilausgangsanschlsse,Englische bersetzung von DIN 477-1:2012-06Robinets de bouteille gaz pour pressions dpreuves des bouteilles infrieures ougales 300 bar Partie 1: Raccords dentre et de sortie de robinets,Traduction anglaise de DIN 477-1:2012-06SupersedesDIN 477-1:2011-03www.b

4、euth.deDocument comprises 45 pages07.13 DIN 477-1:2012-06 2 A comma is used as the decimal marker. Contents Page Foreword . 3 Introduction 5 1 Scope . 6 2 Normative references . 6 3 Terms and definitions 7 4 Designs, dimensions and indication 7 5 Allocation of gas types and outlet connections 9 6 Di

5、mensioning and workmanship of outlet connections . 14 7 Threads 35 7.1 Threads for outlet connections and accessories 35 7.2 Threads for inlet connections (gas cylinder and valve) . 37 8 Materials 43 Annex A (informative) Overview of connection numbers 44 Bibliography . 45 DIN 477-1:2012-06 3 Forewo

6、rd This standard has been prepared by Working Committee NA 016-00-03 AA Druckgasflaschen und Ausrstung (Transportable gas cylinders and equipment) of the Normenausschuss Druckgasanlagen (NDG) (Pressurized Gas Installations Standards Committee). This standard covers valve inlet and outlet connections

7、 which meet the requirements of DIN EN ISO 10297 on the use of standardized valve connections. Data for cylinder valves for high purity gases which are not covered by other effective European Standards but still used in industry are also included in this document. Attention is drawn to the possibili

8、ty that some elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. In addition to the legal units of measurement, this standard also includes the unit inch (1”) which is not authorized in Germany. Attention is

9、drawn to the fact that this unit is only used for thread specification and that there is no direct relationship with the non-authorized length unit inch. Amendments The standard differs from DIN 477-1:1990-05 as follows: a) the description of basic designs of valve bodies has been changed; b) connec

10、tion 2 has been deleted because it is already covered in DIN EN 15202; c) information on UN numbers has been added in Tables 3 and 4, as far as possible; d) for connection 13 the reference to DIN EN 144-2 has been added; e) the threads and gauges W 28,8 1/14 taper and W 19,8 1/14 taper have been sub

11、stituted by references to other standards; f) the references for metric threads and gauges have been added; g) the tables in which valve connections are allocated to gas types (Tables 1 and 2) have been brought into line with transportation regulations; h) the terms and definitions have been standar

12、dized; i) the minimum length value for all outlet connections has been specified; j) the cylinder diameters for high purity gases have been added; k) the tolerances for sealing rings of connections 9, 10 and 12 have been given a uniform value of mm5,00+(see Figures 50, 56 and 68) because all three c

13、onnections use the same sealing ring; l) gases that are available on the market but were missing in the previous version have been added in Tables 3 and 4 and the classification of connections has been adapted to existing industry practice, where necessary; m) Annex B has been deleted; n) the effect

14、ive design rules have been adapted and the standard has been editorially revised; DIN 477-1:2012-06 4 o) in Figures 24, 25, 28, 43 and 46 as well as Tables 2, 3, 4, 5, 6, 7 and A.1, it has been made clear that a thread specification is given, not a dimension (1” instead of 1). The standard differs f

15、rom DIN 477-1:2011-03 as follows: a) the French title has been corrected; b) the connection for non-flammable gas mixtures which are not otherwise classified has been corrected in Table 4 to left-hand thread W 21,80 1/14 LH; c) UN 1060, Methylacetylene and Propadiene Mixture, stabilized, is now corr

16、ectly classed as a flammable gas mixture (see Table 3); d) Table 6 has been corrected (lower deviation Td1); e) Table 7 has been corrected (core diameter d1,min for W 24,32 1/14); f) the data for connections no. 12 and 15 have been corrected in Table A.1; g) Figure 42 has been corrected so as to hav

17、e a right-hand thread instead of a left-hand thread; h) Figure 69 has been corrected (addition of R2); i) Figure 85 has been corrected with regard to UNenn; j) Clause 7 has been corrected by deletion of gauge data, and the subsequent subclauses have been re-numbered; k) the roughness data have been

18、corrected in Figure 96. Previous editions DIN 477: 1922-04, 1933-01, 1944-01 DIN 1909: 1925-04 DIN 4813: 1938-06, 1954-08 DIN 4672: 1944-01 DIN 4673: 1944-01 DIN 8547: 1953-06 DIN 477-3: 1963-11 DIN 477-1: 1963-11, 1979-09, 1990-02, 1990-05, 2011-03 DIN 477-5: 1972-11 DIN 477-1:2012-06 5 Introductio

19、n The main aim of this standard is to allocate valve connections to certain gas types to prevent connections of non-compatible gases (e.g. oxygen/hydrogen) being exchanged. WARNING In order to preclude the occurrence of hazardous situations (e.g. leakage, incompatibility), the user shall guarantee t

20、hat the valve outlet connection selected will not be connected to connections given in other standards. In view of the variety of connections used and the large number of national standards, this precaution shall always be taken. DIN 477-1:2012-06 6 1 Scope This standard applies to cylinder valves a

21、ccording to DIN EN ISO 10297 for compressed, liquefied and dissolved gases. This standard specifies the requirements for inlet and outlet connections of cylinder valves rated for cylinder test pressures up to and including 300 bar, if not otherwise specified. Inlet and outlet connections of cylinder

22、 valves for breathing apparatus are specified in DIN EN 144-1 to DIN EN 144-3. Outlet connections of cylinder valves for cylinder test pressures from above 300 bar to 450 bar are specified in DIN 477-5. For cylinders whose content is used for medical purposes, cylinder valves with outlet connections

23、 of the pin-index system according to DIN EN ISO 407 can be provided. Outlet connections for LPG valves are specified in DIN EN 15202. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applie

24、s. For undated references, the latest edition of the referenced document (including any amendments) applies. DIN 53505, Testing of rubber Shore A and Shore D hardness test DIN EN 144-1, Respiratory protective devices Gas cylinder valves Part 1: Thread connections for insert connector DIN EN 144-2:19

25、99-02, Respiratory protective devices Gas cylinder valves Part 2: Outlet connections DIN EN 560, Gas welding equipment Hose connections for equipment for welding, cutting and allied processes DIN EN ISO 10297, Transportable gas cylinders Cylinder valves Specification and type testing DIN EN ISO 1111

26、4-1, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materials DIN EN ISO 11114-2, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 2: Non-metallic materials DIN EN ISO 11117, Gas cylinders Valve protection caps and val

27、ve guards Design, construction and tests DIN EN ISO 15245-1, Gas cylinders Parallel threads for connection of valves to gas cylinders Part 1: Specifications DIN EN ISO 15245-2, Gas cylinders Parallel threads for connection of valves to gas cylinders Part 1: Gauge inspection DIN EN ISO 11363-1, Gas c

28、ylinders 17E and 25E taper threads for connection of valves to gas cylinders Part 1: Specifications DIN EN ISO 11363-2, Gas cylinders 17E and 25E taper threads for connection of valves to gas cylinders Part 2: Inspection gauges DIN ISO 2768-1, General tolerances Tolerances for linear and angular dim

29、ensions without individual tolerance indications DIN 477-1:2012-06 7 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 test gas gas/gas mixture used for calibration of metrological devices, mainly for measuring exhaust gas values 3.2 test press

30、ure highest pressure applied during initial or periodic pressure test of the cylinder 4 Designs, dimensions and indication The cylinder valves for technical purposes are divided into three basic designs (A, B and C), as illustrated in Figure 1. All three basic designs are given as section AA in figu

31、re 2. Table 1 lists the minimum values of diameter d3of basic design C. Table 2 specifies the tolerances for all three basic designs. Dimensions in millimetres a) Basic design A, with outlet connection with external thread b) Basic design B, with yoke outlet connection c) Basic design C, with outlet

32、 connection with internal thread Key 1 handwheel 2 outlet connection 3 inlet connection a Diameter corresponding to respective gas type according to Tables 3 and 4. bSee Table 2. NOTE 1 The indication of the basic design has been changed compared to the previous version of the standard. NOTE 2 The s

33、ymbols d, h, i and f refer to Table 2. Figure 1 Designs DIN 477-1:2012-06 8 Figure 2 Cross-section of valve body Table 1 Dimensions for minimum diameter d3for basic design C d3 mm min. No. of connection (according to Tables 3 and 4 and Clause 6) 32 12 30 13 15 Table 2 Dimensions for all three basic

34、designs according to Figure 1 and Figure 2 Dimensions in millimetres Cylinder valve Passage Note Nominal dimension Design d d2f hai s min. max. max. max. min. 19,8 A 2 26 110 42 22 17E see 7.2.1 C 2 32 110 42 22 17E see 7.2.1 28,8 A 3,5b29c, d 135 53 30 25E see 7.2.1 C 3,5 33 135 53 30 25E see 7.2.1

35、 31,3e B 3,5 22f 135 45 32 See 7.2.1 aFor fully open valve. bFor oxygen: d2,max.= 5 mm; for chlorine: d2,max.= 8 mm. cFor valves with 1” thread fmax.= 35 mm. dFor valves according to basic design A with residual pressure function fmax.= 35 mm. In this case there is no possibility to simultaneously u

36、se blind nuts according to this standard and valve protection caps according to DIN EN ISO 11117. eThis nominal thread dimension is not applicable for cylinder valves for fire extinguishing systems. fOnly for acetylene. Designs deviating from the given designs are also permitted but are to meet the

37、specified dimensions. DIN 477-1:2012-06 9 5 Allocation of gas types and outlet connections The outlet connections of cylinder valves for all flammable gases (except the acetylene yoke connection) should be of the left-hand (LH) thread type, the outlet connections of cylinder valves for all remaining

38、 gases should be of the right-hand (RH) thread type. NOTE 1 For the definition of “flammable gases”, see Regulation (EC) No 1272/2008, Annex I, Section 2.2. NOTE 2 Exceptions to this rule are, for example, gas mixtures which are not otherwise classified and test gas (non-flammable), see Table 4. For

39、 cylinder valves fitted to individual acetylene cylinders the yoke outlet connection shall be used. The outlet connections and allocation numbers to be considered eligible for the individual gases shall be taken from Tables 3 and 4. The valve outlet connection threads for gases and gas mixtures not

40、covered in these tables are required to be specified separately. The connection numbers are not assigned in consecutive order (see Foreword). NOTE 3 For a number of gas types, transport regulations (e.g. RID/ADR/ADN, Packing instruction P 200) require gas-tight plugs or caps. The outlet connection t

41、hreads as well as the associated counterparts shall meet the requirements of 7.1 of this standard. An overview of allocation numbers and connection threads is given in Annex A. DIN 477-1:2012-06 10 Table 3 Flammable gases/gas mixtures GasesaOutlet connection thread d1according to 7.1 Number of conne

42、ction UN 1010 Butadienes, stabilized (1,2-butadiene); Butadienes, stabilized (1,3-butadiene); UN 1027 Cyclopropane; UN 1030 1,1-Difluoroethane (Refrigerant gas R 152a); UN 1032 Dimethylamine, anhydrous; UN 1033 Dimethyl Ether; UN 1035 Ethane; UN 1036 Ethylamine; UN 1037 Ethyl Chloride R 160; UN 1039

43、 Ethyl Methyl Ether; UN 1040 Ethylene Oxide; UN 1049 Hydrogen, compressed; UN 1055 Isobutylene Isobutene; UN 1061 Methylamine, anhydrous; UN 1063 Methyl Chloride (Refrigerant gas R 40); UN 1077 Propylene pure Propene; UN 1081 Tetrafluoroethylene, stabilized; UN 1082 Trifluorochloroethylene, stabiliz

44、ed (R 1113); UN 1083 Trimethylamine, anhydrous; UN 1085 Vinyl Bromide, stabilized R 1140 B 1; UN 1086 Vinyl Chloride, stabilized R 1140; UN 1087 Vinyl Methyl Ether, stabilized; UN 1280 Propylene Oxide; UN 1860 Vinyl Fluoride, stabilized R 1141; UN 1911 Diborane; UN 1912 Methyl Chloride and Methylene

45、 Chloride, Mixture; UN 1957 Deuterium, compressed; UN 1959 1,1-Difluoroethylene (Refrigerant gas R 1132a); UN 1962 Ethylene; UN 1969 Isobutane; UN 1971 Methane, compressed; UN 1978 Propane pure Propane; UN 2035 1,1,1-Trifluoroethane (Refrigerant gas R 143a); UN 2044 2,2-Dimethylpropane; UN 2188 Arsi

46、ne (Hydrogen Arsenide); UN 2191 Sulphuryl Fluoride; UN 2192 Germane (Germanium Hydride); UN 2199 Phosphine (Phosphoretted Hydrogen); UN 2200 Propadiene, stabilized; UN 2202 Hydrogen Selenide, anhydrous; UN 2203 Silane (Hydrogen Silicide); UN 2419 Bromotrifluoroethylene; UN 2452 Ethylacetylene, stabi

47、lized; UN 2453 Ethyl Fluoride Fluoroethane (Refrigerant gas R 161); UN 2454 Methyl Fluoride Fluoromethane (Refrigerant gas R41); UN 2517 1-Chloro-1,1-Difluoroethane (Refrigerant gas R 142b); UN 2561 3-Methyl-1-Butene Isopropylethylene; UN 2601 Cyclobutane; UN 2676 Stibine (Antimony Hydride); UN 3153

48、 Perfluoro(Methyl Vinyl Ether); UN 3160 Liquefied Gas, toxic, flammable, n.o.s. Hydrogen Telluride; UN 3161 Liquefied Gas, flammable, n.o.s. Chlorodifluoroethylene, Disilane, Methylsilane, Propyne (Methylacetylene), Trimethylsilane, 3,3,3-Trifluoropropene (TFP); UN 3252 Difluoromethane (Refrigerant gas R32); UN 3308 Liquefied Gas, toxic, corrosive, n.o.s. Arsenic Pentafluoride; UN 3309 Liquefied Gas, toxic, flammable, corrosive, n.o.s. Dimethylsilane