DIN EN 13102-2009 Ceramic machines - Safety - Loading and unloading of fine clay tiles (includes Amendment A1 2008) English version of DIN EN 13102 2009-05《陶瓷机器 安全性 细粘土砖的装卸》.pdf

1、May 2009DEUTSCHE NORM English price group 11No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 81.100!$We“1526661www.din.

2、deDDIN EN 13102Ceramic machines Safety Loading and unloading of fine clay tiles (includes Amendment A1:2008)English version of DIN EN 13102:2009-05Keramikmaschinen Sicherheit Beladen und Entladen von feinkeramischen Platten (enthlt nderung A1:2008)Englische Fassung DIN EN 13102:2009-05SupersedesDIN

3、EN 13102:2006-03www.beuth.deDocument comprises 19 pagesDIN EN 13102:2009-05 2 Start of validity This standard takes effect on 1 May 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and buildi

4、ng material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee NA 060-13-12 AA Keramikmaschinen of Section Bau- und Baustoffmaschinen. Representat

5、ives of manufacturers and users of ceramic machines and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 Decembe

6、r 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements

7、of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The International a

8、nd European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 13102:2006-03 as follows: a) Subclauses 7.3.1 “Noise emission” and 7.4 “Marking” have been revised. b) Inclusi

9、on of Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC”. Previous editions DIN EN 13102: 2006-03 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13102:2005+A1 November 2008 ICS 81.100 Supersedes EN 13102:2005 English V

10、ersion Ceramic machines - Safety - Loading and unloading of fine clay tiles Machines de la cramique - Scurit - Chargement et dchargement de carreaux cramiques Keramikmaschinen - Sicherheit - Beladen und Entladen von feinkeramischen Platten This European Standard was approved by CEN on 12 October 200

11、5 and includes Amendment 1 approved by CEN on 12 October 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical ref

12、erences concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN membe

13、r into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, L

14、atvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 B

15、russels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13102:2005+A1:2008: EEN 13102:2005+A1:2008 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions Symbols and abbreviate

16、d terms.6 4 List of significant hazards 7 5 Safety requirements and/or protective measures8 6 Verification of the safety requirements and/or protective measures.11 7 Information for use 12 Annex A (informative) Examples of loading/unloading machines .14 Annex ZA (informative) Relationship between th

17、is European Standard and the Essential Requirements of EU Directives 98/37/EC .16 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.17 DIN EN 13102:2009-05 EN 13102:2005+A1:2008 (E) 3 Foreword This document (EN 13102:2005+A

18、1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement,

19、at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-10-12. This document supersedes EN 13102:2005. The start and finish of text introduced or altered by amendment is indicated in

20、the text by tags ! “. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are

21、 integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece,

22、 Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 13102:2009-05 EN 13102:2005+A1:2008 (E) 4 Introduction This European Standard is a type C standard as sta

23、ted in EN ISO 12100-1:2003. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When compiling this standard it was assumed that: only trained persons work at the machine; components without specif

24、ic requirements are: a) designed in accordance with the usual engineering practice and calculation codes, including all failure modes; b) of solid mechanical and electrical construction; c) made of materials with adequate strength and of suitable quality; general electrical hazards according to elec

25、trical safety standard EN 60204-1:1997; general hazards due to hydraulic, pneumatic equipment are dealt with according to relevant standards for common use such as EN 982:1996 and EN 983:1996; components are kept in good repair and working order, so that the required characteristics remain despite w

26、ear; specifications have been met about interface with other machinery. !deleted text“ When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for ma

27、chines that have been designed and built according to the provisions of this type C standard. DIN EN 13102:2009-05 EN 13102:2005+A1:2008 (E) 5 1 Scope 1.1 This European Standard applies to: machines for stacking or dehacking fired or unfired fine clay wall tiles and floor tiles on/from fixed or mova

28、ble supports (see Figure A.1); machines for loading or unloading fired or unfired fine clay wall tiles and floor tiles into/from containers (see Figures A.2 and A.4); machines for loading or unloading fired or unfired fine clay wall tiles and floor tiles on/from stackable frames (see Figure A.3). 1.

29、2 !This European Standard deals with the significant hazards, hazardous situations and events relevant to ceramic machines for loading and unloading of fine clay tiles, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause

30、4). This European Standard does not deal with noise. This European Standard deals with the preventive measures to minimise these hazards arising from the commissioning, the operation and maintenance.“ 1.3 The interface with the transport system for stacks, containers is covered by this European Stan

31、dard for some examples not for all possibilities (see e.g. 5.6.4, 5.6.7). 1.4 This European Standard is not applicable to: machines for setting and dehacking of split tiles and roof tiles; auxiliary machinery such as vacuum generators. 1.5 This European Standard is not applicable to machines, which

32、are manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest editio

33、n of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 418:1992, Safety of machinery Emerg

34、ency stop equipment, functional aspects Principles for design EN 619:2002, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of unit loads EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed a

35、nd movable guards EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: General principles for design EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics DIN EN 13102:2009-05 EN 13102:2005+A1:2008 (E) 6 EN 983:1996

36、, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1

37、088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1525:1997, Safety of industrial trucks Driverless trucks and their systems EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology

38、, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:

39、2001) EN ISO 14122-4:2004, Safety of machinery Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2004) EN 60204-1:1997, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:1997) EN 61310-1:1995, Safety of machinery Indication, mark

40、ing and actuation Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995) EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified) 3 Terms and definitions Symbols and abbreviated terms For

41、 the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003 apply. Additional definitions specifically needed for this European Standard are added below: 3.1 tiles fired or unfired fine clay articles for the use as ceramic cover of walls and floors 3.2 grab device

42、 used to pick up items, e.g. stackable frames 3.3 container movable rack used for transport and/or as a buffer store for tiles awaiting further processing 3.4 movable stacker automatic device, being able to change position in two or more directions, designed for building columns of frames or tiles 3

43、.5 compensator equipment being able to collect surplus tiles and to deliver them if required DIN EN 13102:2009-05 EN 13102:2005+A1:2008 (E) 7 3.6 pushing or pulling mechanism device for moving containers from the waiting position to the working position (setting, dehacking, loading, unloading) and v

44、ice-versa 3.7 vacuum lift device used to take tiles by suction (see Figure A.1) 4 List of significant hazards This clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this standard, identified by risk assessment as significant for ceramic ma

45、chines for loading and unloading of fine clay tiles and which require action to eliminate and reduce the risk. Table 1 List of significant hazards Hazards Danger zone/Dangerous item Preventive measures see clause 4.1 Setting in stacks on fixed or movable supports (see Figure A.1) 4.1.1 Crushing, ent

46、anglement and impact movement of the movable stacker (setting/dehacking device, vacuum device) 5.2.1, 5.4 4.1.2 Falling objects carried tiles from the vacuum device 5.3 4.2 Loading into containers 4.2.1 Crushing, entanglement between rollers and devices which form rows or between roller and horizont

47、al rods of containers 5.5.1 4.2.2 Crushing downward movement of containers or of compensator or of roller and telescopic arm 5.2.1, 5.5.2 4.2.3 Crushing, shearing, entanglement and being trapped horizontal movement of containers 5.6 4.3 Setting on stackable frames 4.3.1 Crushing, entanglement and im

48、pact movement of the stacker with or without frames 5.2.1 4.4 Platforms accessible to persons 4.4.1 Crushing by running machinery, between fixed and vertically moving parts 5.7.2, 5.7.4 4.5 General 4.5.1 Impossibility of stopping in the best possible conditions, unexpected start-up vacuum, external

49、devices for container movement, machinery 5.3.3, 5.6.7, 5.7.2 4.5.2 Crushing, drawing-in conveyors 5.2.3 4.5.3 Break-up suspended parts 5.2.2, 5.7.3 4.5.4 Trip and fall persons 5.7.1, 5.8.1, 5.8.2 DIN EN 13102:2009-05 EN 13102:2005+A1:2008 (E) 8 5 Safety requirements and/or protective measures 5.1 General Machinery shall comply with the safety requirements and/or protective measures of this Clause 5. In addition, the machines shall be designed according to the principles of