FORD NSP K-FASTENERS-1995 NSP CUSTOMARY K-FASTENERS.pdf

1、FORD MOTOR COMPANY PRODUCT ENGINEERING STANDARD PARTS FASTENERS STUD-SHEET METAL SCREW BASE CATEGORY 66.01 E I screw size I e6 e8 I #IO I L LENGTH FORD PART NlJNBERS 95243 TYPE A .03 CLINCH EYELET CATEGORY 66.05 I TYPE E L 95452 95r50 9949 Type “B Ford Part Numbers 95447 95443 95442 95441 Type “A“ F

2、ord Part Numbers 13/32 5/16 9/32 1/4 7/32 Overall Length STUD MACHINE SCREW BASE CATEGORY 66.01 BUTTON CATEGORY 66.05 L lLENCTH I 3/16 I 114 I 25/64 L I ENGTH I 11/64 I I /4 pord Part Numbers I 95301 1 95317 (95353 I Ford Part NUmberS I 95377 I I 95437 NOTE: General Specifications see Page K-101. Fo

3、r special finishes see Finlsh Section. *The suffix S, with or without a fintsb nume+. makes these part numbers complete. PAGE K-2 PRINTED IN U.S.A. JUNE 1970 FORD MOTOR COMPANY STANDARD PARTS SOCKET BUTTON STUD For8 Part Number 95472-S CLINCH STUD SPLIT RING SOCKET 1Pord Part Jlumber I 9548l.S EXPAN

4、SIBLE STUD NOTE: For Finishes ud General Specifications See Page K-202. For Special Finishes See Mdendm. JANUARY 1949 mmrcr 13 us. PAGE K-3 I Standard Parts FASTENERS +Jr- H GROMMET-CATEGORY 60.08 I *3 I a4 I #5 I #6 I Tolerance - + .005 2.0075 2.0075 2.005 A .080 .045 .046 .050 Crown Height H .312

5、375 .eo .345 Overall Height J 1.750 1.220 1.050 .970 Outside Diameter C .594 .a10 Inside Diameter .433 .486 I Nominal Metal Thickness I .014 I .016 I -016 I .0201 I I Ford Part Numbers I 95558 I 95559 I 95560 I 95561 I FOR 270 DIA HOLE STUD-NAIL RETAINER Ford Part Number * I 95520 GROMMET WASHER-CA

6、TEGORY 60.08 Nominal Metal Thickness Ford Part Numbers 95569 95568 95567 95566 .013 .0201 .0135 -013 NOTE: General Specifications see Page K-101. For sped finishes see Finish Section. *The suffix S, with or without a finish numeral, makes these part numbers complete. 59 PANEL RANGE- -203-.234 FOR .2

7、50 DIA HOLE 52 CAPPED STUD- CATEGORY -55.06 Ford Part Number 195522 I I BEFORE RELEASE, CONSULT FASTENER ENGINEER I PAGE K-6 Product Engineering MARCH 1972 Standard Parts GENERAL SPECIFICATIONS FASTENERS Fasteners shown on Pages K-1 to K-5 are usually made of commercial grades of brass. Fastener stu

8、ds having a machine screw base, the screws shall be ESF-MlA98-A Steel or SAE 80-8 Brass. Fastener studs with sheet metal screw base, the screws shall be SAE J403 1016, 1018 or 1022 Steel, case hardened case depth .002- .005. Fasteners must be free from burrs, loose scale, sharp edges, corrosion or a

9、ny foreign matter that might in any way affect their serviceabillity. DECEMBER 199 1 PAGE K-101 Standard Parts e PLASTIC I STRAPS SUPPORT AND BINDING CATEGORY 650.220 ; , .440 MAX. : DIA. B PANEL, INSTALLATION A *FORD PART RANGE REFERENCE NUMBER HOLE DIA. * 1/2 95831 2.80 2.60 4.50 7.90 .035 .245 6.

10、00 6.20 4.30 .170 .255 7.70 1 95832 to to 1-1/2 95833 2 95834 Further specifications applicable to the above parts are shown or identified on the following pages: General Specifications K-900.01 - . 02 * A suffix (S) must be added to make these part numbers complete. * The installation hole diameter

11、 and tolerance shown should be specified for punched holes in steel panels to be used for installing these parts. ENGINEERING APPROVAL REQUIRED DEC 1991 Product Engineering PAGE K-200.01, Standard Parts 0 PLASTIC ADJUSTABLE BUNDLING STRAPS CATEGORY 650.300 MIN. R 1/4 MATERIAL THICKNESS ON INSIDE STR

12、AP EDGES TO AVOID CHAFFING - MAX. PITCH .I4 I SEE GENERAL SPECIFICATIONS -080 .0207 -7 DESIGN OF RETENTION FEATURE OPTIONAL Bundling Diameter Max. Ford Part Number * A ,L .- 1-3/4 95873 6.70 14.50 13.60 15.50 14.50 10.50 10.00 12.00 11.00 6.50 5.70 7.50 3 95874 4 95875 I Further specifications appli

13、cable to the above parts are shown or identified on the following pages: General Specifications K-900.01-. 03 *A suffix (S) must be added to make these part numbers complete. Example description for a 1-3/4 Adjustable Bundling Strap shown on this page is: , , ,9,5,8,7,3, ,S, ,S,T,R,A,P, ,I ,- ,3,/,4

14、 ,B,UINIDIL,I ,N,G, ,A,DIJ ,. ; , I I I , I I I , I ENGINEERING APPROVAL REQUIRED SEPT 1976 Product Engineertng PAGE K-200.03 FORD MOTOR COMPANY PRODUCT ENGINEERING STANDARD PARTS PLASTIC C LIPS-WRAP AROUND I PREFERRED I CATEGORY 650.010 4. A ._ T- A SECT A MIN R 4 MATERIAL THICKNESS 1 T W NOMINAL

15、SIZE 1.12 .94 .75 .56 .38 .19 Open Dim. 1.35 1.25 1.08 1.00 .81 .50 Center Distance 1.50 1.25 1.00 .75 -50 .25 Clip Diameter 1 1/2 1 1/4 1 3/4 1/2 1/4 * Thickness .62 .62 -62 .62 .62 .50 Width .085 .085 .085 .065 .065 .085 .055 .075 -075 .075 .075 .055 * FORD PART NOS. I 95841 I 95842 I 95843 I 9584

16、4 I 95845 I 95846 1 Further specifications applicable to the above parts are shown or identified on the following page : General Specifications K- 901.01 * The suffix S must be added to make these part numbers complete. ENGINEERING APPROVAL REQUIRED DEC 1991 PRINTED IN U.S.A. Page K- 201.01 Standard

17、 Parts STEEL-LIGHT UNCOATED AND COATED .28 x .38 t SLOT I C I .33 C LIPS-WRAP AROUND CATEGORY 650.010 I OPTIONAL CONSTRUCTION NOMINAL SIZE 1.00 1.00 .75 .50 -38 -25 -19 Open Dim. E - 1.05 -92 .92 -79 .67 .55 .49 Center Distance C 1.38 1.00 .75 .50 .38 .25 .19 Uncoated Diameter A 1 3/8 1 3/4 1/2 3/8

18、1/4 3/16 Further specifications applicable to the above parts are shown or identified on the following page : General Specifications K- 901.01 * The suffix S with or without a finish numeral makes these part numbers complete. For finishes see Finish Section. - Page AA-110.01 DEC 1991 )ENGINEERING AP

19、PROVAL REQUIRED1 Product Engineering PAGE K-202.01 I Standard Parts CLIPS-WRAP AROUND CATEGORY 650.010 .4 I DIA HOLE .l E- STEEL-HEAVY UNCOATED AND COATED .06 JL OPTIONAL CONSTRUCTION Further specifications applicable to the above parts are shown or identified on the following page : General Specifi

20、cations K- 901.01 * The suffix S with or without a finish numeral makes these part numbers complete. For finishes see Finish Section. - Page AA-110.01 WERING APPROVAL REQUIRED PAGE K-202.02 Product Engineering DEC 1991 Standard Parts INTERNAL RETAINING RINGS TYPE HB CATEGORY 720.010A J LP L RETAINER

21、 DIMENSIONS GROOVE DIMENSIONS RD PART HOUSING DIAMETER NOMINdL r J B P LUG HOLE GIGHT DIAETER MAX HIN MAX MIN .068 .Ob2 .:E - MIN .023 .031 .037 .046 .049 .Oh9 .056 .059 - - .ob6 .086 -099 .101 .llO .114 .118 .l2A .124 .197 . I27 .150 .157 .163 . la .163 .163 .163 .163 .179 .188 .192 .196 .199 .zoo

22、202 .Po3 .203 .215 .219 .223 .227 .zu .293 . ?A3 .072 .079 - - - - - - - - - .269 -331 .399 .463 .532 .598 .66? .734 .86 .798 - - .935 1.003 - 1.069 1.134 1.201 1.266 - 1.334 1.465 1.400 1.532 1.598 1.663 1.730 1.797 - p“ 9/16 1 :a: 1 ii3$ 1 .033 1 .057 .033 .057 .033 .067 .033 .Ob4 5/8 lint .773 .

23、758 -689 t .039 .031 .039 .031 -039 .C3l .040 .032 -044 .036 .049 -039 .050 -040 .055 .045 13/16 7/8 1 : 1 .e91 1.044 1 .040 1 .082 -826 -037 .033 .074 1.205 1.160 .OS2 .048 .117 1-3/16 1.M 1.299 .052 .048 .U6 1.271 1.229 .052 .048 .122 ,986 -961 .044 .040 .oAg 15/16 1.056 1.031 -044 .040 .o96 1.126

24、 1.m -044 .040 .io9 1-1/16 1-1/8 057 I .017 .a0 .as5 .071 .os9 .ms .os2 .078 .OB0 -076 .os1 -411 .092 -078 -092 -078 .092 .om .098 -084 .lo3 -089 .lo5 -091 .lo6 .092 .1w -093 .110 .096 .no .m .llO .096 .116 -102 .118 .I01 .no -106 .m -108 .m .I08 .lZ7 .113 .l!B -115 .m -095 - 1.863 1.927 1.994 2.061

25、 - 2.127 2.192 2.257 2.324 1 1.977 1 1.917 1 :c6; 1.059 1 .178 3/41-13/16 2011 1.987 .059 .177 1-7/81-15/16 2.176 2116 .065 .059 .177 2.107 2017 .065 .059 .177 2% 2.185 .065 -059 .I77 2-1/16 2320 2.250 .OR1 .075 .193 2.530 2.320 .OB1 .075 .202 2-3/16 2455 2585 .081 .075 .2o6 2590 2160 .OAl -075 .ZlO

26、 2600 2.530 .081 .075 -213 2670 2.6W .OB1 -075 -214 2-7/16 2.742 2672 .OB1 -075 .216 2.651 2-68 2.72( 2-78: ;:% 1 :% 1.086 .086 1 97dO qr6 9 2.708 .lo8 .lo3 07641 2.775 .lo8 -103 67642 1 103 2.908 1 108 1 97644 1 2.842 .lo8 .lo3 97643 2.974 :lo8 :lo3 97645 3.045 -108 .lo3 97646 3.176 .lo8 .lo3 97647

27、 2.851 2.92( 2.986 3.05i 3.181 - 2-11/16 3.020 2950 .og6 .090 .257 2- 3/4 3.090 3.020 .og6 .OW .x1 2-13p62-7/8 3.31 161 .og6 .OW .a47 3.161 3.091 .096 -090 .37 -1 I I .315 .305 .125 .lo8 For General Specifmations see Page K-950.03. Sizes 1/4 thrargh 15/16 also 1-9/16, 1-3/4, 2-13/16 and 2-7/8 are pr

28、estressed. MATERIAL SAE 1065 - 1090 or JIS G 4401 (Grrdes SK5. SK6 and sK7) SeeL adequate for normal storage. For other finshes see Fimsh Section. For general use, S finish ll SpeClficationS see Page K-950.02. bdATERUL SAE 1010 steel or eqruvalent. Except 0.08 Muc. Phosphorus is permissible. -*The s

29、uffix S with or without a finish numeral des these pam numbers compiite. *Reference dimension for clearance purposes only For general use, 58 finish should be specrfied. For other flnishes see Flnish Section. SCREWS: (10-24 and 112-24 hexagon head slotted flat or pilot point, 1 f! .44 .38 .093 .44 .

30、38 .093 .093 .44 .093 P 2.250 2.188 P I 2.312 I 2.250 P 2.157 2.375 -010 .010 . 010 .010 NOTES: For General Specifications see Page K-950.02. MATERIAL SAE 1065 to SAE 1080 steel. Rdswell C50 Minimum. For general we, S35 finish should be specified. For other finishes 6ee Finish Section. Where hydroge

31、n embrittlement may occur as a Assemble clamp to “A,“ “B, I and “C“ diameter of gage. At “B“ and “C“ diameter a wire of W diameter inserted parallel to the axis result of a fmish, parts must receive preventive treatment. of the gage shall not pass meen Bage and c,lamp. After assembly, the clamp in r

32、elaxed position shalJ not pass over “D“ diameter of me. Size numbers shall be shm on top of ring or on taug. Size number may be preceded by identification letters. Color code is as follows: P is plain dichromate, G is a dull green dip, and R is a dull red dip. *The suffix S with or without a finish

33、numeral makes these part numbers complete. PAGE K-100.04 PRINTED IN U.S.A. DEC 1991 FORD MOTOR COMPANY PRODUCT ENGINEERING STANDARD PARTS GENERAL SPECIFICATIONS For PLASTIC STRAPS General: Parts covered by this specification (shown on Page K-200.01 and K-200.03) are intended for general use as suppo

34、rts and/or binding straps for tubes, wires, etc. in a wide range of automotive applications, including underhood locations where stabilized operating temperature does not exceed 350F. (Short time exposure should not exceed 4000F. ) Material: The material used shall be Type 6/6 or Qpe 6 Nylon, heat s

35、tabilized to minimize degradatiog. of mechanical properties through exposure to moderately elevated tempera- tures (350 F). The material must neither be embrittled by exposure to low temperatures (-40F), nor attacked by the acids and solvents typical to underhood applications. The material shall be

36、self-extinguishing per ASTM-D635 test method. The straps shall be uniform in density, and be free of porosity, cracks, or other defects detrimental to func- tion. They shall be reasonably free of gates, flash, ridges, blisters, etc. Color and Marking: Parts supplied shall be black in color, and shal

37、l show raised manufac- turer and mold cavity identification. Engineering Approval: Written approval by Engineering is required for each part supplier, each design of retaining feature, and the material source and grade used in each instance. Demonstrated capability to meet Ford requirements shall be

38、 furnished by potential suppliers prior to Engineering approval. Assembly feasi- bility, using vendor supplied samples, will be verified by Ford prior to approval of suppliers. Moisture Conditioning: Prior to testing the straps shall be placed in a chamber with a constant temperature of 120F (+50, -

39、00) and relative humidity of 20% (+3%, -0%) for 24 hours. Immediately upon removal from the chamber, store the samples in an airtight container for 30 minutes at room temperature. The straps shall be tested immediately after removal from the airtight container. PLASTIC SUPPORT STRAPS Mechanical Requ

40、irements: Parts supplied shall meet requirements listed in Table I, with test loads applied as shown in Figures 1 through 5. Test Methods: Test shall be conducted in such a manner as to record maximum load in pounds for any installation or assembly test; and maximum-minimum load in pounds for remova

41、l test. Ten samples shall be tested for each configuration. Tests may be combined such that installation and assembly tests are conducted on the same samples when used in test panels. When tested as binding straps, all tests shall be conducted on the same samples. Removal force in test panel shall c

42、onsist of measuring maximum installation and assembly force, and minimum separation force (either from test panel or mating strap) recording load and type of separation, i. e. , from panel or from mating strap. ADJUSTABLE BUNDLING STRAPS Finger Grip Length: For one piece straps, this length of the s

43、trap must be scored, serrated or roughened to assure positive grip for bundling. (CONTINUED) JUNE 1972 PRINTED IN U.S.A. PAGE K-900.01 FORD MOTOR COMPANY PRODUCT ENGINEERING STANDARD PARTS GENERAL SPECIFICATIONS For PLASTIC STRAPS Assembly Test: Ten samples shall be tested pull force to assemble. A

44、single strap shall be positioned in a pull test fixture as shown in Fig. 6. The pull force required to engage the first 3 teeth shall not exceed 3 pounds. Performance Requirements: Pull Test - Ten samples shall be tested for pull strength. A single strap shall be securely attached and positioned on

45、the pull test fixture as shown in Figure 7. The fixture shall be positioned in a tensile testing machine and sufficient force applied to break the strap or release the strap locking device. The heads of the tensile test machine shall move at a speed of one inch per minute. Minimum strap tensile stre

46、ngth to be 40 pounds. TABLE I (For Qualification Testing Only) Panel Reference Force Hole Test Figure (Lbs. ) Size (in. ) Thiclmess (in. ) Installation 1 55 Max. .235 .170 (8 gage) .036 (20 gage) 45 Max. Assembly 3b 25 Min. 3a 50 Min. .265 .036 (20 gage) Removal 35 Max. -036 (20 gage) (Support two s

47、lots in sizes 1-1/4 through 2-7/8 and three slots in sizes 3“ and larger. Widths of slots and tongues shall not be greater than 40% of band width nor less than 30%. Slots shall be centered. grain. SPRING WIRE CLAMP (TYPE E) : The clamp shall be gripped in a vise so that the gripping edge of the vise

48、 wi:ll coincide with the clamp axis, bisecting the angle between tangs, as illustrated in Figure 1. When the clamp is expanded by moving the free tang to a point where it passes around the stationary tang, there shall be no evidence of fracture. When the free tang is extended beyond the stationary t

49、ang until fracture occurs, the clamp shall deliver a tough springy reaction up to the instant of fracture. The structure at the fracture shall be a fine a FIGURE I Clamps should not be expanded beyond the “A“ diameter in application. However, if special circumstances require over-expansion, they may no longer conform to the not-go acceptance requirement because of a perma- nent set. For every increment of tang movement to expand the clamp beyond the “A“ diameter, the relaxed diameter may increase by one-third of the increment. All clamps shall be f