GMKOREA EDS-M-1911-2011 Carbon Steel for Investment Casting Process.pdf

1、 ENGINEERING STANDARDS Material Specification SUPERCEDED EDS-M-1911 Carbon Steel for Investment Casting Process This standard may be applied only for current project. It is Superceded for all future projects and replaced by ASTM A732. 9I-4 :097 A2I Note: 8 E:48t G8 =9 7 FF7 957%L+ , FG P-P Program .

2、Bd# ASTM A732 ) $4=F7 957F$ . Copyright 2011 General Motors Company All Rights Reserved April 2011 Originating Department: GM Korea Engineering Standards Page 1 of 6 Version : 2 1 Scope 1.1 Material Description. This standard specifies carbon steel for investment casting process used by GM Korea Com

3、pany (hereinafter referred to as the “GM Korea“). 1.1.1 Type and Use (Reference). 1 P7 1.1 8: 8-L C2e . 8 8t GM Korea Company (8F “$-1 ( F )72P 17F# 9I-4 :097 A2I7 $4F7 9IF$ . 1.1.1 9* -C 7$ (=l ). Table 1: Type and Use / E 1: 9* -C 7$ Type / 9* Grade / &%= Uses / 7$ Heat treatment / 7(=* Applicatio

4、ns / 957 707 38%P E:48x 957F$ . 2.1 17 E:4 / . ISO 6508 JIS Z2241 KS B0801 2.2 GM E:4 / . GMW3059 2.3 dA E:4 / . TMC003 Material Safety Data Sheet guidance documents GM KOREA ENGINEERING STANDARDS EDS-M-1911 Copyright 2011 General Motors Company All Rights Reserved April 2011 Page 2 of 6 Version : 2

5、 3 Requirements 3.1 Chemical Composition. 3 7 1F 3.1 GF 2e. . Table 2: Chemical Composition (Unit: wt%) / E 2: GF 2e. ($88 : wt%) Type / 9* C Si Mn P S Microelement / -,(82 Cu Ni Cr Mo+W W Sum of microelement / -,(828 F IC 1020 0.15 0.25 0.20 1.00 0.20 0.60 0.040 max / 0.040 8F 0.045 max / 0.045 8F

6、0.50 max / 0.50 8F 0.50 max / 0.50 8F 0.35 max / 0.35 8F 0.25 max / 0.25 8F - 1.00 max / 1.00 8F IC 1030 0.25 0.35 0.20 1.00 0.70 1.00 0.040 max / 0.040 8F 0.045 max / 0.045 8F 0.50 max / 0.50 8F 0.50 max / 0.50 8F 0.35 max / 0.35 8F - 0.10 max / 0.10 8F 1.00 max / 1.00 8F IC 1040 0.35 0.45 0.20 1.0

7、0 0.70 1.00 0.040 max / 0.040 8F 0.045 max / 0.045 8F 0.50 max / 0.50 8F 0.50 max / 0.50 8F 0.35 max / 0.35 8F - 0.10 max / 0.10 8F 1.00 max / 1.00 8F IC 1050 0.45 0.55 0.20 1.00 0.70 1.00 0.040 max / 0.040 8F 0.045 max / 0.045 8F 0.50 max / 0.50 8F 0.50 max / 0.50 8F - - 0.10 max / 0.10 8F 0.60 max

8、 / 0.60 8F Remark: The above values shall be based on ladle analysis and tolerance of product analysis shall be as agreed with the purchaser. / /x : 1d F8t ) &%8 F8 666 F$ . 3.4.3 :0I8t 8TFF /x8 88x 7 , F6* 72T8p) F$ . 5.3 1 -C -L)X . GM 8-LE:47 8F 9P%P .E8! 8*8 4G D8t ., 8-LE:47 9I%P 4G 8x 7 98x +9

9、4P6 F+ , 61 )= 987 :04 .2P8 388x -O6x6 F$ . &H88 , d# , 22e , 9P9 )9I ,* /D# 21: &%0 4)%P 6&F -8($ -P2%T 7 , 1)7 388x -O6x6 F$ . $* F84 6# F , 8-L958p) 4 4=8x F6 F$ . -$8 GE84 6# F , )=8# 38%L: 68t 9PE8 61 )= 987 +& F$- 4G 8x -L.) 3LFF 0* ,l2PGF6 F$ . 8. 77 86 :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F

10、3L 8$ . 5.4 FF2P# 6| %P$ . GM KOREA ENGINEERING STANDARDS EDS-M-1911 Copyright 2011 General Motors Company All Rights Reserved April 2011 Page 5 of 6 Version : 2 5.5 Material Safety Data Sheets/Safety Data Sheets (MSDS/SDS). For new product submissions, or when a change in chemical composition of an

11、 existing product has occurred, a complete copy of the Material Safety Data Sheet/Safety Data Sheet must be submitted in compliance with the Globally Harmonized System of Classification and Labeling of Chemicals (GHS) requirements or other country-specific MSDS/SDS requirements. In addition, product

12、 MSDS/SDS submissions must be in compliance with specific country General Motors TMC003 Material Safety Data Sheet/Safety Data Sheet guidance documents where available. 5.6 All materials supplied to this standard must comply with the requirements of GMW3059, Restricted and Reportable Substances for

13、Parts. 6 Approved Sources Engineering qualifications of an approved source are required for this standard. Only sources listed in the GM Materials File under this standard number have been qualified by Engineering as meeting the requirements of this standard. For other GM locations, the responsible

14、Engineering group should be contacted to obtain the approved source in that individual country. 7 Notes 7.1 Glossary. Investment Casting. It is also known as the lost wax process. It can be used to make parts that are hard, difficult to machine and cannot be produced by normal manufacturing techniqu

15、es. The mold is made by making a pattern using wax or some other material that can be melted away. This wax pattern is dipped in refractory slurry, which coats the wax pattern and forms a skin. This is dried and the process of dipping in the slurry and drying is repeated until a robust thickness is

16、achieved. After this, the entire pattern is placed in an oven and the wax is melted away. This leads to a mold that can be filled with the molten metal. After removing wax, the mold is fired at around 1,100 E for 2 hours. Because the mold is formed around a one-piece pattern, very intricate parts wi

17、th high accuracy and parts which dont have partition lines and have smooth surfaces can be made. In addition, various types of materials can be cast. 7.2 Acronyms, Abbreviations, and Symbols. GHS Globally Harmonized System MSDS Material Safety Data Sheet SDS Safety Data Sheet 5.5 ,p:6|98.(8* / 6|98.

18、(8* (MSDS/SDS). 49PE8 )= D# d97 )=%L# 9PE ! GF,p: 92e8 -%P 7 , GF ,p: .* y E47 4F 2l 9G 43B (GHS) D# 5 :7!- ,p:6|98.(8* / 6|98.(8* 7 1F8x +9F# ,p:6|98.(8* / 6|98.(8* 9PF6+ F$ . 4958p) 9PE8 ,p:6|98.(8* / 6|98.(8*# GM8 ,p:6|98.(8* / 6|98.(8*7 4F :?8 TMC0038 7 1F8x :43LF6+ F$ . 5.6 ., E:47 9P4%P +& 8:&

19、8t GMW3059 (8TF,p: 179P )8 9P* &d(6 F$ . 6 38 6= 8 E:48t 38%P 6=7 $4F d3T95 :8x 7F$ . 8 E:47 8F d3T958 :8 7x*%P GM 88 +2l7 !7(%P 6=+8 8 E:48 7 1F8x 94A$ . $* :7!7 88?F GM 8 7 , F$- 4-) 38%P 6= 9I.(* 83LFd 88F2P# F$- :04 .2P7t GE8F6 F$ . 7 768 9I8 7.1 98,l 76 . 9I-4:09 . 8F# GI18 9,p8x d4) 68 -4(8p)

20、+GI8x +&6 21F# -8p) , 8:8 I$4 4)8 H& .E 9P87 :0) 87%P$ . :0GI 9P809I72P 17F 7u3 +GI8 :0GI8p).Bd “6x !7t )% 8x !d# 72P 8T(F 8*8$ . +p94 6*-,# -C 3D, &%8p) 7u3 +GI8x 9P8Fd 88F 7u3 1) 9P9I / -PF%L6$ . Issue / P9I8)Y Publication Date / 38 88 Description (Organization) / 9PP9I76 (:04.2P ) 2 APR 2011 Appl

21、y new Engineering Standard Template and change the referenced test standards. Superceded (Corrosion / Metallurgical Material Lab Team) / 4 d3TE:4 64 957 -C 957 4G - - . F9I957 =* (28*4G D4 ) Cross Index (Reference) / $48 /x (=l ) EDS-M-1911 ASTM A732 IC 1020 IC 1020 IC 1030 IC 1030 IC 1040 IC 1040 IC 1050 IC 1050