GMKOREA EDS-T-4104-2008 REAR CONSOLE TEST PROCEDURE.pdf

1、GM DAEWOO Auto & Technology EDS Engineering, GM DAEWOO Auto & Technology Standards REAR CONSOLE TEST PROCEDURE Do Not Use on New Programs. Being Replaced by GMW14117 EDS-T-4104 ISSUED DATE: 1999. 11. 12 REVISED DATE: 2008. 10. 15 VERSION: 4 (Superceded) EDS-T-4104REAR CONSOLE TEST PROCEDURE PAGE: 1/

2、3 ISSUED DATE: 1999. 11. 12 REVISED DATE: 2008. 10. 15 VERSION: 4 GM DAEWOO Auto & Technology Note: This standard may be applied only for current project (incl. T255 Program). It is Superceded for all future projects and replaced by GMW14117. 1. PURPOSE This standard aims at specifying the test proc

3、edures of the rear console to enhance efficiency and reliability of test works. 2. SCOPE This standard applies to the rear console for passenger cars. For particulars not specified here, related drawings are to be followed. 3. TEST EQUIPMENT 3.1. Jig 3.2. Pneumatic cylinder & control box 3.3. Push-P

4、ull-Gauge 4. TEST SAMPLE PREPARATION 4.1. test sample Number Three finished products shall be provided for engineering approval. 4.2. Requirements of test sample The test sample shall exhibit no defects in visual inspection. 5. TEST PROCEDURES AND REQUIREMENTS All requirements of the following test

5、shall be met. 5.1. Preparation for test 5.1.1. Mount the rear console assembly to the jig in the vehicle condition. 5.1.2. Prior to test, operate the sample 10 times 5.2. Operating effort 5.2.1. Open effort of handle A-lid/tray console, RR (1) Test method 1) Measure the open effort of the handle A-l

6、id/tray console, RR with a push-pull gauge. 2) Unless specified otherwise, the load shall be applied vertically to the tip of the handle. (See Fig 1) EDS-T-4104REAR CONSOLE TEST PROCEDURE PAGE: 2/3 ISSUED DATE: 1999. 11. 12 REVISED DATE: 2008. 10. 15 VERSION: 4 GM DAEWOO Auto & Technology (2) Requir

7、ements: Unless specified otherwise in drawings, the operating effort before and after the durability test shall be 520N. Figure 1 5.2.2. Open effort of height adjuster The follow test are reply Button type (1) Test method: Measure the open effort of the handle A-lid/tray console, RR with a push-pull

8、 gauge. (2) Requirements: Unless specified otherwise in drawings, the operating effort before and after the durability test shall be 520N. 5.3. Strength test 5.3.1. Vertical strength test of height adjuster (1) Test method 1) Operate the height adjuster to position the console lid to the top end. 2)

9、 Set the D 100mm load model around the center of the lid. 3) Using the UTM (universal test machine), apply a vertical downward load of 60kgf. (2) Requirements: After completion of the test, the sample shall show no signs of harmful defects in use, such as damage, abnormal noise and deformation. 5.3.

10、2. Hinge strength test (1) Test method: Open the lid console to the maximum.and apply a load of 10 kg perpendicularly (See Fig 2) EDS-T-4104REAR CONSOLE TEST PROCEDURE PAGE: 3/3 ISSUED DATE: 1999. 11. 12 REVISED DATE: 2008. 10. 15 VERSION: 4 GM DAEWOO Auto & Technology Figure 2 (2) Requirements: Aft

11、er completion of the test, the sample shall show no signs of harmful defects in use, such as damage, abnormal noise and deformation 5.4. Durability test 5.4.1. Lid A-console, RR (1) With an open of the lid as 1 cycle, perform 4 cycles a minute as follows speed. No Temperature CYCLE 1 Room temperatur

12、e 3,000 cycle 2 70 500 cycle 3 -30 500 cycle (2) After completion of the open durability test, each part of the sample shall show no signs of deformation, damage, abnormal noise and crack. 5.4.2. Height adjust-console, RR (1) With an open of the lid as 1 cycle, perform 4 cycles a minute as follows s

13、peed. No Temperature CYCLE 1 Room temperature 3,000 cycle 2 70 500 cycle 3 -30 500 cycle (2) After completion of the open durability test, each part of the sample shall show no signs of deformation, damage, abnormal noise and crack. 6. CODING SYSTEM This specification shall be specified in drawings or specifications as follows: “The parts must comply with EDS-T-4104.” Additional requirements other than those in this standard shall be indicated in drawings and shall prevail over this standard.