MSS SP-109-2012 Weld-Fabricated Copper Solder-Joint Pressure Fittings.pdf

1、 MSS SP-109-2012 Weld-Fabricated Copper Solder-Joint Pressure Fittings Standard Practice Developed and Approved by the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. 127 Park Street, NE Vienna, Virginia 22180-4602 Phone: (703) 281-6613 Fax: (703) 281-6671 E-mail: stan

2、dardsmss-hq.org MSS www.mss-hq.org MSS STANDARD PRACTICE SP-109 i This MSS Standard Practice was developed under the consensus of the MSS Technical Committee 201 and the MSS Coordinating Committee. The content of this Standard Practice is the resulting efforts of competent and experienced volunteers

3、 to provide an effective, clear, and non-exclusive standard that will benefit the industry as a whole. This MSS Standard Practice describes minimal requirements and is intended as a basis for common practice by the manufacturer, the user, and the general public. The existence of an MSS Standard Prac

4、tice does not in itself preclude the manufacture, sale, or use of products not conforming to the Standard Practice. Mandatory conformance to this Standard Practice is established only by reference in other documents such as a code, specification, sales contract, or public law, as applicable. MSS has

5、 no power, nor does it undertake to enforce or certify compliance with this document. Any certification or other statement of compliance with the requirements of this Standard Practice shall not be attributable to MSS and is solely the responsibility of the certifier or maker of the statement. “Unle

6、ss indicated otherwise within this MSS Standard Practice, other standards documents referenced to herein are identified by the date of issue that was applicable to this Standard Practice at the date of approval of this MSS Standard Practice (see Annex C). This Standard Practice shall remain silent o

7、n the validity of those other standards of prior or subsequent dates of issue even though applicable provisions may not have changed.” By publication of this Standard Practice, no position is taken with respect to the validity of any potential claim(s) or of any patent rights in connection therewith

8、. MSS shall not be held responsible for identifying any patent rights. Users are expressly advised that determination of patent rights and the risk of infringement of such rights are entirely their responsibility. In this Standard Practice, all text, notes, annexes, tables, figures, and references a

9、re construed to be essential to the understanding of the message of the standard, and are considered normative unless indicated as “supplemental”. All appendices, if included, that appear in this document are construed as “supplemental”. Note that supplemental information does not include mandatory

10、requirements. Substantive changes in this 2012 edition are “flagged” by parallel bars as shown on the margins of this paragraph. The specific detail of the change may be determined by comparing the material flagged with that in the previous edition. Non-toleranced dimensions in the Standard Practice

11、 are nominal, and, unless otherwise specified, shall be considered “for reference only.“ Excerpts of this Standard Practice may be quoted with permission. Credit lines should read Extracted from MSS SP-109-2012 with permission of the publisher, Manufacturers Standardization Society of the Valve and

12、Fittings Industry. Reproduction and/or electronic transmission or dissemination is prohibited under copyright convention unless written permission is granted by the Manufacturers Standardization Society of the Valve and Fittings Industry Inc. All rights reserved. Originally Published: September 1991

13、 Current 2012 Edition Approved: July 2011 Current 2012 Edition Published: May 2012 MSS is a registered trademark of the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. Copyright , 2012 by Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. Pr

14、inted in U.S.A. MSS STANDARD PRACTICE SP-109 ii FOREWORD ASME B16.22 is the American National Standard for seamless Wrought Copper and Copper Alloy Solder Joint Pressure Fittings. It does not include requirements for weld-fabricated fittings. The purpose of this Standard Practice is to provide indus

15、try with a standard for factory-made, weld-fabricated, copper pressure fittings in nominal sizes 1/4 through 12. This Standard Practice follows ASME B16.22, modified as required. Dimensions within this Standard Practice utilize U.S. customary units. Guidelines for (SI) metric data conversion may be

16、found in MSS SP-86. MSS STANDARD PRACTICE SP-109 iii TABLE OF CONTENTS SECTION PAGE 1 SCOPE . 1 2 PRESSURE-TEMPERATURE RATINGS . 1 3 FITTING-END DESIGNATIONS 1 4 SIZE . 1 5 MARKING 1 6 MATERIAL . 1 7 LAYING LENGTHS . 1 8 INSPECTION TOLERANCE . 2 9 ALIGNMENT . 3 10 TEST . 3 11 GAGING . 3 TABLE 1 Rate

17、d Internal Working Pressure for Copper Fittings (psi) . 2 2 Inspection Tolerances 2 3 Dimensions of Solder-Joint Ends 5 A1 Pressure-Temperature Ratings of Solder Joints . 6 FIGURE 1 Method of Designating Laying Lengths of Fittings and Openings of Reducing Fittings . 4 ANNEX A Strength of Solder Join

18、ts 6 B Fitting Rating . 7 C Referenced Standards and Applicable Dates . 8 MSS STANDARD PRACTICE SP-109 1 1. SCOPE This Standard Practice covers factory-made, weld-fabricated, copper pressure fittings in nominal sizes 1/4 through 12. Included in this Standard Practice are: a) Pressure-temperature rat

19、ings b) Abbreviations for end connections c) Size and method of designating openings of fittings d) Marking e) Material f) Weld specifications g) Laying lengths h) Inspection tolerance i) Alignment j) Tests k) Gaging 2. PRESSURE-TEMPERATURE RATINGS 2.1 Rating of Fitting The rated internal working pr

20、essure-temperature rating for a solder-joint fitting is dependent upon not only fitting and tube strength, but also composition of the solder or braze alloy used for the joint. Pressure-temperature ratings for solder joints, to the dimensions of Table 3 and made with typical commercial solders or br

21、aze alloys, are specified in Annex A. The system rated internal working pressure shall be the lower of the values shown in Table 1 and Annex A. 2.2 Bursting Strength Fittings fabricated to this Standard Practice shall have an ambient temperature bursting strength of at least four times the 100 F rat

22、ed internal working pressure, as detailed in Table 1. 3. FITTING END DESIGNATIONS The following symbols are used to designate the type of fitting end: Symbol Definition C = Solder-joint fittings end made to receive copper tube diameter (female) FTG = Solder-joint fitting end made to copper tube diam

23、eter (male) 4. SIZE The size of the fittings detailed in Table 3 corresponds to standard water tube sizes, as designated in ASTM B88. Fittings are designated by the size of the openings in the sequence illustrated in Figure 1. 5. MARKING Each fitting shall be permanently marked with the manufacturer

24、s name or trademark in accordance with MSS SP-25. Marking may be omitted from any fitting where it may damage soldering surfaces. 6. MATERIAL a) The standard material is UNS No. C12200. b) The use of a material other than copper UNS No. C12200 is the responsibility of the user. c) Component parts sh

25、all be joined by weld materials meeting the requirements of AWS A5.7/A5.7M. 7. LAYING LENGTHS Consult the manufacturer for dimensions. WELD-FABRICATED COPPER SOLDER-JOINT PRESSURE FITTINGS MSS STANDARD PRACTICE SP-109 2 8. INSPECTION TOLERANCE 8.1 Linear Dimensions An inspection tolerance, as shown

26、in Table 2, shall be allowed on center-to-shoulder, and center-to-center on all fittings having female solder (solder-cup) ends, and on center-to-solder ends and dimensions on all fittings having male solder (fitting) ends. Coupling inspection limits for shoulder-to-shoulder and shoulder-to-end dime

27、nsions shall be double than those indicated in Table 2. The largest opening in the fitting governs the tolerance to be applied to all openings. 8.2 Ovality Maximum ovality shall not exceed 1% of the maximum diameters specified in Table 3. The average of the maximum and minimum diameters must be with

28、in the dimensions indicated in Table 3. TABLE 2 Inspection Tolerances Standard Water Tube and Pipe Thread Size Tolerance Plus or Minus, in. 1/4, 3/8 0.05 1/2, 3/4 0.06 1, 114, 112, 2 0.08 212, 3, 312 0.11 4, 5 0.12 6, 8 0.16 10, 12 0.20 TABLE 1 Rated Internal Working Pressure(a)for Copper Fittings (

29、psi) Standard Water Tube Size(b)-20 to 100F 150F 200F 250F 300F 350F 400F 1/4 912 775 729 729 714 608 456 3/8 779 662 623 623 610 519 389 1/2 722 613 577 577 565 481 361 5/8 631 537 505 505 495 421 316 3/4 582 495 466 466 456 388 291 1 494 420 395 395 387 330 247 114 439 373 351 351 344 293 219 112

30、408 347 327 327 320 272 204 2 364 309 291 291 285 242 182 212 336 285 269 269 263 224 168 3 317 270 254 254 248 211 159 312 304 258 243 243 238 202 152 4 293 249 235 235 230 196 147 5 269 229 215 215 211 179 135 6 251 213 201 201 196 167 125 8 270 230 216 216 212 180 135 10 271 231 217 217 212 181 1

31、36 12 253 215 203 203 199 169 127 NOTES: (a)The fitting pressure rating applies to the largest opening of the fitting. (b)For size designation of fittings, see Section 4. MSS STANDARD PRACTICE SP-109 3 9. ALIGNMENT The maximum allowable deviation in the angular alignment of any opening shall be 0.06

32、 in/ft (0.5%). 10. TEST These fittings shall be tested at a gage air pressure of 60 psi minimum while under water or at a hydrostatic gage pressure of 250 psi, for a sufficient length of time, to assure tightness. 11. GAGING 11.1 Standard Gaging Method for Solder- Joint Ends The standard method of g

33、aging the diameter tolerances for male and female ends shall be by the use of plain plug and ring gages designed to hold the product within the limits established in Table 3. 11.2 Optional Gaging Method for Solder- Joint Ends For gaging the diameter tolerances for male and female ends, the manufactu

34、rer may use direct reading instruments instead of ring and plug gages as specified in Section 11.1. When gaging the diameter of male and female ends, using direct reading instruments, refer to Section 8.2. MSS STANDARD PRACTICE SP-109 4 NOTES: (a) Fittings are designed by size in the order: 1 x 2 x

35、3 (b) Fitting designs and drawings are illustrative only FIGURE 1 Method of Designating Laying Lengths of Fittings and Openings of Reducing Fittings MSS STANDARD PRACTICE SP-109 5 TABLE 3 Dimensions of Solder-Joint Ends(a) Dimensions are in inches. Standard Water Tube Size(b)Male End Female End Wall

36、 Thickness T Inside Diameter of Fitting O Outside Diameter A Length K Inside Diameter F Depth G Min. Max.(c)Min. Min. Max.(c)Min. Avg. Min. 1/4 0.373 0.376 0.38 0.377 0.381 0.31 0.023 0.30 3/8 0.497 0.501 0.44 0.502 0.506 0.38 0.026 0.39 1/2 0.622 0.626 0.56 0.627 0.631 0.50 0.029 0.52 5/8 0.747 0.7

37、51 0.69 0.752 0.756 0.62 0.031 0.63 3/4 0.872 0.876 0.81 0.877 0.881 0.75 0.033 0.74 1 1.122 10127 0.97 1.128 1.132 0.91 0.040 0.98 114 1.372 1.377 1.03 1.378 1.382 0.97 0.044 1.23 112 1.621 1.627 1.16 1.628 1.633 1.09 0.051 1.47 2 2.121 2.127 1.41 2.128 2.133 1.34 0.059 1.94 212 2.261 2.627 1.53 2.

38、268 2.633 1.47 0.067 2.42 3 3.121 3.127 1.72 3.128 3.133 1.66 0.075 2.89 312 3.621 3.627 1.97 3.628 3.633 1.91 0.086 3.37 4 4.121 4.127 2.22 4.128 4.133 2.16 0.096 3.84 5 5.121 5.127 2.72 5.128 5.133 2.66 0.111 4.70 6 6.121 6.127 3.22 6.128 6.133 3.09 0.124 5.72 8 8.119 8.127 4.09 8.128 8.133 3.97 0

39、.173 7.55 10 10.119 10.127 4.12 10.128 10.133 4.00 0.234 9.61 12 12.119 12.127 4.62 12.128 12.133 4.50 0.262 11.55 NOTES: (a) Drawings and designs of fittings are illustrative only. Dimensions herein shall govern in all cases. (b) For size designation of fittings see Section 4. (c) For ovality, see

40、Section 8.2. MSS STANDARD PRACTICE SP-109 6 ANNEX A Strength of Solder Joints This Annex is an integral part of this Standard Practice which is placed after the main text for convenience. The maximum pressure-temperature ratings for solder joints made with copper tube and wrought copper and copper a

41、lloy pressure fittings, using representative commercial solders, are listed below in Table A1. TABLE A1 Pressure-Temperature Ratings of Solder Joints Joining Material Working Temperature (F) Maximum Working Gage Pressure (psi) Size 1/4 to 1(a)Size 114to 2(a)Size 212to 4(a)Size 5 to 8(a)Size 10 and 1

42、2(a)50-50 Tin-Lead Solder (b)(e)100 150 200 250 200 150 100 85 175 125 90 75 150 100 75 50 135 90 70 45 100 70 50 40 95-5 Tin-Antimony Solder (c)100 150 200 250 300 275 250 200 300 250 200 175 275 225 200 150 250 300 180 135 150 150 140 110 Joining(d)Materials Melting at or above 1,100 F Pressure-te

43、mperature ratings consistent with the materials and procedures employed NOTES: (a) Standard Water Tube Sizes (b) ASTM B32 Alloy Grade Sn50 (c) ASTM B32 Alloy Grade Sb5 (d) These joining materials are defined as “brazing alloys“ by the American Welding Society. (e) The Safe Drinking Water Act Amendme

44、nt, as Amended, prohibits any solder with a lead content in excess of 0.2% for use in plumbing systems providing water for human consumption. MSS STANDARD PRACTICE SP-109 7 ANNEX B Fitting Rating This Annex is an integral part of this Standard Practice which is placed after the main text for conveni

45、ence. The rated internal working pressures of the fitting are shown in Table 1. These values are the same as those calculated for annealed temper ASTM B88 Type L Copper Water Tube. The rated internal working pressures for annealed temper ASTM B88 Type L Copper Water Tube are calculated as follows: t

46、DStp8.02=Where: D = maximum outside diameter, in., from annealed temper ASTM B88 for Type L Copper Water Tube S = allowable stress at temperature, psi, from ASME B31.1 or ASME B31.9 for annealed temper ASTM B88 Type L Copper Water Tube p = rated working pressure at temperature, psi t = minimum wall

47、thickness, in., from annealed temper ASTM B88 for Type L Copper Water Tube MSS STANDARD PRACTICE SP-109 8 ANNEX C Referenced Standards and Applicable Dates This Annex is an integral part of this Standard Practice which is placed after the main text for convenience. Standard Name Designation ASME; AN

48、SI/ASME B16.22-2001(R2010) Wrought Copper and Copper Alloy Solder Joint Pressure Fittings B31.1-2010 Power Piping B31.9-2011 Building Services Piping ASTM Standard Specification for: B32-08 Solder Metal B88-09 Seamless Copper Water Tube AWS; ANSI/AWS A5.7/A5.7M-2007 Specification for Copper and Copp

49、er-Alloy Bare Welding Rods and Electrodes MSS SP-25-2008 Standard Marking System for Valves, Fittings, Flanges, and Unions SP-86-2009 Guidelines for Metric Data in Standards for Valves, Flanges, Fittings, and Actuators; including Errata Sheet (2011) The following organizations appear in the above list. ANSI American National Standards Institute, Inc. 25 West 43rd Street, Fourth Floor New York, NY 10036-7406 ASME American Society of Mechanical Engineers (ASME International) Three Park Avenue New York, NY 10016-5990 ASTM ASTM Inte