NAVISTAR MPAPS B-1-2015 Coolant Concentrate Ethylene Glycol Base.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 1 of 6 NAVISTAR, INC. Material, Parts, and Process Specification

2、s (MPAPS) NUMBER: MPAPS B-1 Former Designation: CEMS B-1 TITLE: Coolant Concentrate, Ethylene Glycol Base CURRENT REV No.: 1510 DATE: October 2015 WRITTEN/EDITED BY: H. DeBaun APPROVED BY: R. Goluch SUPERSEDES: Rev. 1506 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This spec

3、ification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits pr

4、ior to use. Change Notice: 4.3- Removed color distinction requirement for Type III with and without premix phosphate additive. 1.0 APPLICATION The specification covers three basic types of coolant used in factory fill. Some of the types are also merchandised by the Navistar Parts Marketing Operation

5、. 2.0 SCOPE This specification covers general requirements for ethylene glycol base antifreeze solutions suitable for factory fill of cooling systems in the Companys products, and also for sale under Navistars trademarks. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supp

6、lied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in t

7、his specification. Quality System Standard ISO 9001 or TS-16949 ASTM D1122 ASTM D3634 CFR Title 29, Part 1910 ASTM D1123 ASTM D4340 NAVISTAR Engineering Design Std A-16 NAVISTAR Manufacturing Std. MS-D-13 ASTM D1177 ASTM D5828 ASTM D92 ASTM D1182 ASTM D6129 ASTM D1119 ASTM D1287 ASTM D6130 ASTM D112

8、0 ASTM D1384 ASTM D6210 ASTM D1121 ASTM D1881 ASTM E1177 ASTM D2809 4.0 CLASSIFICATION OR DESIGNATION 4.1 Type I is a basic low silicate concentrate product for use in diesel engines and requires a pre-charge of supplemental coolant additive (SCA) for protection against cylinder liner pitting. This

9、coolant type does not meet the requirements of ASTM D6210. 4.2 Type II is a fully formulated coolant concentrate which contains a pre-charge of SCA. This coolant type meets the requirements of ASTM D6210. NUMBER: MPAPS B-1 TITLE: Coolant Concentrate, Ethylene Glycol Base REVISION: 1510 This document

10、 is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 2 of 6 4.3 Type III is a fully formulated organic acid based long life coolan

11、t for use in diesel engines which does not require the use of traditional supplemental coolant additives (SCA). This coolant type meets the requirements of ASTM D6210. This product may be supplied with a premixed phosphate additive. 4.4 Type IIIA is a fully formulated organic acid based long life co

12、olant, for use in diesel engines, which does not require the use of traditional supplemental coolant additives (SCA). Type IIIA coolant is free of nitrites, amines, and 2 ethyl hexanoic acid. This coolant type meets the requirements of ASTM D6210. 4.5 In the event that material is ordered to the req

13、uirements of this specification without reference to either Type I, Type II, or Type IIIA. Type III material shall be supplied. 5.0 REQUIREMENTS Material purchased to this specification will conform to the requirements for each type as shown in Table 1. 5.1 Compatibility: Mixture in any concentratio

14、n with other products found satisfactory under this specification will not adversely affect the performance unless the engine or owners manual requires that the coolant be nitrite free. 5.2 Purity: The material purchased to this specification will be substantially free from suspended matter and will

15、 not have an objectionable odor. 5.3 Storage: Material supplied to the requirements of this specification will have a minimum storage life of one year. 6.0 QUALITY Products purchased under this specification will be ethylene glycol base antifreezes suitable for the use intended. Suppliers will quali

16、fy their products for use in all parts of the country in which they are intended to be sold. 6.1 Dilution: 6.1.1 Aftermarket Product: Water used to dilute the coolant system will be fully deionized or distilled. 6.1.2 Production Product: Water used to dilute the coolant system will be fully deionize

17、d or distilled, unless otherwise approved by the Quality Control Department of the using Plant, Materials Engineering, and by the vendor. 7.0 QUALIFICATION Engineering qualification of sources is required in advance of production shipments. When requested by Purchasing & Logistics, the supplier will

18、 furnish samples to Materials Engineering for engineering qualification which includes approval by the controlling engineering departments, including performance tests as required. Material submitted for qualification will be accompanied by detailed test information and also by certification that th

19、e material meets all requirements of this specification. 7.1 Quality Control Plan A Quality Control Plan for products supplied to the requirements of this specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the following charac

20、teristics, where applicable*, shall be included in the plan as features for management by statistical process control.* NUMBER: MPAPS B-1 TITLE: Coolant Concentrate, Ethylene Glycol Base REVISION: 1510 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permi

21、ssion from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 3 of 6 * Other characteristics for inclusion in the control plan may be specified on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Des

22、ign Standard A-16 8.0 METHODS OF TEST 8.1 Refer to Section 11.0 for information on obtaining copies of Navistar specifications. 8.2 Code of Federal Regulations (CFR) is printed in the Federal Register available from the United States Government Printing Office in Washington, D.C. Note: Copies of the

23、 CFR are often available in local public libraries. 8.3 ASTM Standards are available from: American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103 (website: http:/www.astm.org ) 9.0 SOURCE APPROVAL AND QUALITY CONTROL 9.1 Supplier Requirements All suppliers to NAVISTAR a

24、re required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an

25、 accredited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 9.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No c

26、hanges in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier De

27、velopment of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 9.3 Process Co

28、ntrol The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required propert

29、ies. The part supplier and the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 10.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts shall be package

30、d so as to avoid any damage in shipment detrimental to the appearance of the part. 10.1 Bulk Delivery: When delivered in bulk quantities, the container in which the material is shipped will be marked clearly with the following information: designation, name of supplier, formula number or code and ba

31、tch number. The markings will be at least 1 inch (25mm) high. Specific Gravity NUMBER: MPAPS B-1 TITLE: Coolant Concentrate, Ethylene Glycol Base REVISION: 1510 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.

32、 Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 4 of 6 10.2 Retail Packaging: When packing in small containers for retail sale, containers will be approved by the Parts Marketing Division of the Parts Operation. Individual containers will be identifie

33、d with manufacturer and date, as instructed by the Parts Marketing Division. 11.0 DESIGNATION ON DRAWINGS Example of note to use on drawings: Coolant concentrate, ethylene glycol base, MPAPS B-1, Type II. Long life coolant concentrate, ethylene glycol base, MPAPS B-1, Type III Long life coolant conc

34、entrate, ethylene glycol base, MPAPS B-1, Type IIIA 12.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. No

35、rth Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NUMBER: MPAPS B-1 TITLE: Coolant Concentrate, Ethylene Glycol Base REVISION: 1510 This document is restricted

36、and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 5 of 6 Table 1 Property Requirements PROPERTY SPECIFICATION LIMIT TEST DESIGNATION (ASTM unl

37、ess otherwise specified) Type I Type II Type III Type IIIA Color Green Purple Red or Yellow Red or Yellow Visual Specific Gravity, 60/60 F (16C) 1.120 1.140 1.110 -1.145 1.120 - 1.140 D1122 Boiling Point, min F 325 D1120 C 163 Freezing Point, max (50% solution) F -34 D1177 C -37 pH 100% (as received

38、) 8.0-11.0 7.0-10.0 8.0-9.0 D1287 50% solution Reserve Alkalinity, ml, min Report value 5.0 4.0 D1121 Flash Point, min F 240 D92 C 116 Ash Content, % max 3.0 2.0 5.0 5.0 D1119 Ethylene Glycol Must meet Type EG-1 E1177 Water, %, max 4.0 D1123 Foam Test volume at 190F 2F (88C), ml, max 150 D1881 break

39、 time, sec. max 3 Corrosion, Wt Change, mg max, 50% Solution 25.0 25.0 25.0 25.0 D1384 Corr. Wt Change, mg max, 50% Solution +SCA * 25.0 - - - SCA Compatibility, ml, max * 0.5 - - D5828 Silicate Content, % Max (measured as silicon) .012 .025 .002 .002 D6129 or D6130 Chloride, ppm, max 25 D3634 Nitri

40、te as NO2, ppm - * 900 to 1400 50 max. To be established * NUMBER: MPAPS B-1 TITLE: Coolant Concentrate, Ethylene Glycol Base REVISION: 1510 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are requi

41、red to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 6 of 6 TABLE 1 PROPERTY REQUIREMENTS (Continued) PROPERTY SPECIFICATION LIMIT TEST DESIGNATION (ASTM unless otherwise specified) Type I Type II Type III Type IIIA Molybdate as MoO4, ppm - * 850 to 1300 600 to 1000 To be est

42、ablished * Water Pump Cavitation Erosion-Corrosion Rating, min. 8 D2809 Corrosion of Cast Aluminum at Heat Rejecting Surfaces, mg/cm2/wk, max - 1.0 D4340 Effect On Vehicle or Engine Finish No Adverse Effect D1882 Effect on Nonmetals No Adverse Effect To be established* Hot Surface Scaling and Deposi

43、t - * * * To be established* Cylinder Liner Cavitation Protection, pit count 200 max. D7583 * SCA used for test purposes will be the same as the current factory fill and aftermarket products used at the recommended pre-charge levels. * Test methods are under development. Until a formal method is est

44、ablished, silicate, nitrite, and molybdate values will be determined by accepted chemical analysis techniques. * Type II and Type III products must contain additives to minimize hot surface scaling deposits caused by hard water. * Must meet the requirements of ASTM D6210: A minimum concentration of nitrite (as NO2 ) of 2400 ppm or a minimum combined concentration of nitrite (as NO2) plus molybdate (as MoO42) of 1560 ppm. At least 600 ppm each of NO2 and MoO42 must be present.