NAVISTAR MPAPS B-21-2018 Diesel Engine Crankcase Oils.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. MARCH 2018 Page 1 of 6 NAVISTAR, INC. Material, Parts, and Process Specifications

2、(MPAPS) NUMBER: MPAPS B-21 Former Designation: CEMS B-21 TITLE: Diesel Engine/Crankcase Oils CURRENT REV No.: 1803 DATE: Mar. 2018 WRITTEN/EDITED BY: H. DeBaun APPROVED BY: R. Goluch SUPERSEDES: Rev. 1608 Aug 2016 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specificati

3、on may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to

4、use. 1.0 APPLICATION Five grades of engine oil are covered by this specification. These grades may also be merchandized under the Fleetrite brand name. 2.0 SCOPE This specification covers the engineering requirements for oils used in the diesel engines of Navistar products. 2.1 Restricted Chemical S

5、ubstances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifica

6、tions, Standards, and Regulations are referenced in this specification. ISO 9001/TS 16949 Quality Management Systems- Requirements CFR Title 29, Part 1910 Occupational Health and Safety Standards NAVISTAR ISQ-001-QM Integrated Suppler Quality Requirements NAVISTAR D-13 Supplier Packing and Shipping

7、Standard. NAVISTAR EDS-A16 Key Control Characteristics (KCC) NAVISTAR MPAPS B-50 Restricted Chemical Substances ASTM D92 ASTM D4684 ASTM D7484 ASTM D97 ASTM D4739 ASTM D7549 ASTM D130 ASTM D4951 ASTM D8047, D8048 ASTM D445 ASTM D5185 FTM 791 C 1203 ASTM D874 ASTM D5293 FTM 791 C M-3470.1 ASTM D892 A

8、STM D5800 GM Test Procedure GM-9099P ASTM D1298 ASTM D5966 Caterpillar ECF-3 ASTM D2270 ASTM D6594 Cummins CES 20086, 20087 ASTM D2273 ASTM D6750 DDC PGOS 93K222, 93K223 ASTM D2896 ASTM D7109 Mack EOS 4.5, Volvo VDS-4.5 ASTM D3829 ASTM D7156 SAE J183/300 ASTM D4485 ASTM D7422 ASTM D4683 ASTM D7468 N

9、UMBER: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1803 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. MARCH 2018 Pa

10、ge 2 of 6 4.0 REQUIREMENTS Material purchased to this specification will conform to the requirements for each type as shown in Table 1. Oils supplied to the requirements of this specification shall consist of suitable refined petroleum base stocks compounded with such functional additives as are nec

11、essary to meet the specified requirements. Re-refined base stocks may be used provided that all other property and performance requirements are met. Material and workmanship shall be in accordance with recognized good commercial practices. The material shall be suitable for the use intended, be free

12、 of visible water, and have no objectionable odor. In the event of a conflict between the text of this specification and any references cited herein, the text of this specification shall take precedence. 4.1 Oil Performance Requirements Candidate oils supplied to the requirements of this specificati

13、on shall be evaluated by engine tests conducted on properly referenced test stands at calibrated engine testing laboratories as determined by the ASTM Test Monitoring Center. The following tests are required for CK-4 and FA-4 oils. Engine Tests ASTM Test Description Engine Tests ASTM Test Descriptio

14、n Test Technique , ISM D7468 Test Techniques T-12 D7422 Test Sequence T-13 D8048 Test Technique, Caterpillar Oil Aeration Test D8047 Test Technique C13 D7549 Test Technique, Roller Follower Wear D5966 Test Technique 1N D6750 Test Technique T-11 D7156 Test Technique ISB D7484 4.1.1 Performance Perfor

15、mance of the candidate oil as measured by these tests shall meet or exceed limits listed in SAE J183, Engine Oil Performance and Engine Service Classification (other than energy conserving), for the API engine service categories designated for that NAVISTAR Oil Grade. 4.1.1.1 Note: Extrapolation or

16、read-across of results from engine performance and/or shear stability tests conducted on formulations containing substantially similar additive treatments, and/or viscosity grades, may be considered acceptable on an individual basis. All differences between the viscosity grades may be considered on

17、an individual basis. All differences between the formulations actually tested and the candidate oil must be fully explained in writing. 4.2 Special Performance Requirements 4.2.1 Navistar Performance Test A sample of the candidate oil will be required by Navistar Engine Engineering for evaluation in

18、 engine tests using International Standard Procedure T-11.03-1, and/or shear stability tests. As an alternative, Southwest Research Institute, 6220 Culebra Road, P.O. Box 28510, San Antonio, TX 78228-0510, Phone (210) 522-2122, Fax (210) 522-3496, may be contracted to perform the required tests. The

19、 candidate oil shall meet or exceed the performance criteria established for these tests. NUMBER: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1803 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.

20、Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. MARCH 2018 Page 3 of 6 TABLE 1 Physical and Chemical Properties Property Navistar Grade Test Method (ASTM unless otherwise specified) 15W 40 10W 30 10W 30 SAE Viscosity 15W 40 10W 30 10W 30 SAE J300 API Service Classificat

21、ion CK-4 CK-4 FA-4 D4485 Kinematic Viscosity 100C, min-max 12.5 16.3 10.7 12.5 9.3 12.5 D445 40C Report Report Report Viscosity Index 125 min 130 min 130 min D2270 Viscosity HT/HS 150C 106 sec 1, cP min 3.5 3.5 - D4683 Viscosity HT/HS, 150C 106 sec 1, cP - - 2.9-3.2 Viscosity, CCS, cP -20C, max 7000

22、 - - D5293 -25C, min 7000 - - -25C, max - 7000 7000 -30C, min - 6600 6600 Viscosity, MRV, BPT, C Max -25 -30 -30 D3829 Viscosity, MRV, -TP-1, MPa-s, max. 25,000 25,000 25,000 D4684 Kinematic Viscosity (after 90 pass shearing ) cSt min. 12.5 9.3 9.3 D7109 Pour Point, C max -23 -29 -29 D97 Stable Pour

23、 Point, C, max -23 -29 -29 FTM 791C 1203 Sulfated Ash, Mass % , max 1.0 1.0 1.0 D874 Sulfur, Mass %, max 0.4 0.4 0.4 D4951 Phosphorus, Mass %, max 0.12 0.12 0.12 D4951 Total Base Number, mg KOH/g, min 10 10 10 D2896 Flash Point, C, min 215 205 205 D92 Gravity, API Report D1298 Foaming Tendency, Stab

24、ility Mil, max. (Option A not allowed) Sequence I 10/0 20/0 10/0 50/0 after 1 minute D892 Sequence II Sequence III Sequence IV Engine Oil Volatility (NOACK) Weight% volatility loss 250C, max. 13 13 13 D5800 Engine Oil Filterability Decrease in Flow Rate % max 50 GM9099P High Temperature Corrosion Be

25、nch Test D6594 Copper, ppm increase, max. 20 20 20 D5185 Lead, ppm increase, max. 120 120 120 D5185 Tin, ppm increase, max. 50 50 50 D5185 Copper Strip Rating, max. 3 3 3 D130 Homogeneity max .30 D5966 Water, Volume, % max 0.05 D6304 Base Number, mg KOH/g, min Report D4739 Elemental Analysis, % max

26、(a) Barium, Calcium, Magnesium, Nitrogen Phosphorus, Sulfur, Zinc Report Seal Compatibility per Engine Mfg. Requirements Pass D7216 Infrared Absorbance Match Standard (a) NUMBER: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1803 This document is restricted and may not be sent outside Nav

27、istar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. MARCH 2018 Page 4 of 6 (a) Test methods are under development. In the interim, test method will be by agreement between the purchaser and sup

28、plier. 5.0 QUALIFICATION Suppliers wishing to qualify a candidate oil(s) to the requirements of this specification shall furnish to Materials Lab, Materials Engineering, 10400 W. North Ave., Melrose Park, Illinois, the following items: 5.1 A 3.8 liter sample of the candidate oil (Note: a separate oi

29、l sample is required for each NAVISTAR oil grade). 5.2 A Safety Data Sheet(s) (SDS) as per CFR Title 29, Part 1910. 5.3 A Formulation of the candidate oil (for each NAVISTAR Grade) including sources and concentrations of all base stocks, additives and/or additive packages. 5.4 Identification of the

30、candidate oil by a distinctive formulation number, in addition to identification by any applicable brand names and/or product codes. 5.5 Complete physical and chemical properties of the candidate oil. 5.6 A summary of the oil performance-engine test results listing all of the primary performance cri

31、teria for the applicable API engine service classifications. In addition, upon request, one copy of the test report for any or all of the applicable engine tests shall also be furnished. 5.7 Results of the shear stability tests of the candidate oil for each of the NAVISTAR Oil Grades. 5.8 A certific

32、ation by the supplier that the candidate oil meets all requirements of this specification. 5.9 Factory fill engine oils provide certification that the candidate oil is qualified to the appropriate Cummins engine oil specification: CES 20086 for CK-4 and CES 20087 for FA-4. 5.10 API CK-4 Oils: Certif

33、ication that the candidate oil is qualified to Volvo VDS-4.5, Mack EOS-4.5, CAT ECF-3, Cummins Inc. CES 20086, and Detroit Diesel Corporation PGOS 93K222. This qualification is mandatory for engine oils that meet API service category CK-4 and will be merchandized under the FLEETRITE trademark. The s

34、upplier may submit additional evidence (for example: Fleet test data) that the candidate oil is suitable for its intended purpose. 5.11 API FA-4 Oils: Certification that the candidate oil is qualified to Cummins Inc. CES 20087 and Detroit Diesel Corporation PGOS 93K223. This qualification is mandato

35、ry for engine oils that meet API service category FA-4 and will be merchandized under the FLEETRITE trademark. The supplier may submit additional evidence (for example: Fleet test data) that the candidate oil is suitable for its intended purpose. 6.0 METHODS OF TESTS 6.1 Navistar Standards and Speci

36、fications are available from IHS Markit, 15 Inverness Way East, Englewood, CO 80112-5776 (Phone 1-800-854-7179). 6.2 Code of Federal Regulations (CFR) is printed in the Federal Register available from the United States Government Printing Office in Washington, DC. Note: Copies of the CFR are often a

37、vailable in local public libraries. 6.3 ASTM Standards are available from American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428. 6.4 Information on approved methods and facilities for Engine Oil Performance Tests is available from the ASTM Test Monitoring Cen

38、ter, 4400 Fifth Ave., Pittsburgh, PA 15219. 6.5 General Motors Test Procedures are available from IHS Markit, 15 Inverness Way East, Englewood, CO 80112-5776 (Phone 1-800-447-2273). 6.6 Military Specifications are available from Naval Publications and Forms Center, 5801 Tabor Ave., Philadelphia, PA

39、19120-5099 NUMBER: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1803 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2018 by Navistar, Inc. M

40、ARCH 2018 Page 5 of 6 6.7 Federal Test Methods (FTM) are available from General Services Administration, Business Service Center, Region 3, 7th and D Streets, Washington, DC 20025. 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR are subject to the requirem

41、ents defined in ISQ-001-QM- NAVISTAR Integrated Supplier Quality Requirements. Suppliers must be compliant with ISO 9001 or TS 16949 and fulfill all AIAG PPAP (Production Part Approval Process) documentation and all approval requirements as indicated in NAVISTAR ISQ-001-QM. 7.2 Approval Parts suppli

42、ed against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing

43、 practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Integrated Supplier Quality (ISQ) of the proposed change(s) by contacting their Navistar Supplier Quality representative or sending an email to ISQ. Test data indicating conformance to all re

44、quirements of this specification, test samples, and new or amended or updated SDS Safety Data Sheet(s) (formerly MSDS) in accordance with CFR Title 29, Part 1910, shall be submitted with the request for change. 7.3 Process Control The supplier shall either perform and report results of tests on spec

45、ific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality control manager of the using NAVISTA

46、R plant may determine testing and reporting requirements on specific products. 6.1 Quality Control Plan A Quality Control Plan for products supplied to the requirements of this specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted

47、, the following characteristics, where applicable*, shall be included in the plan as features for management by statistical process control.* KCC Kinematic Viscosity 100C * Other characteristics for inclusion in the control plan may be specified on the engineering drawing and/or purchase order. * Se

48、e NAVISTAR Engineering Design Standard EDS-A16 8.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Supplier Packing and Shipping Standard D-13. Parts shall be packaged so as to avoid any damage in shipment detrimental to the appearance of the part. 8.1 When del

49、ivered in bulk quantities each shipment shall be accompanied by a certificate of conformance to the requirements of this specification and will include the NAVISTAR grade designation, the name of the supplier, formula or formulation number, batch number, and date of manufacture. NUMBER: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1803 This document is restricted and may not be se