NAVISTAR MPAPS B-43-2014 Gasoline Engine Crankcase Oils.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 1 of 5 NAVISTAR, INC. Material, Parts, and Process Specificatio

2、ns (MPAPS) NUMBER: MPAPS B-43 Former Designation: CEMS B-43 TITLE: Gasoline Engine/Crankcase Oils CURRENT REV No.: 1412 DATE: Dec. 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: Rev. 1404 April 2014 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CU

3、RRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability

4、 of regulatory limits prior to use. Change Notice: Added another type that meets GMW 15827. 1.0 APPLICATION One grade of engine oil (5W-30) is covered by this specification. This grade may also be merchandized under the Fleetrite brand name. 2.0 SCOPE This specification covers the engineering requir

5、ements for oils used in the gasoline or propane engines of Navistar products. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless

6、 otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 CFR Title 29, Part 1910 ASTM D2896 ASTM D6709 NAVISTAR Manufacturing Std. MS-D-1

7、3 ASTM D3829 ASTM D6891 NAVISTAR Engineering Design Std A-16 ASTM D4485 ASTM D7109 NAVISTAR MPAPS B-50 ASTM D4683 ASTM D7216 ASTM D92 ASTM D4739 ASTM D7528 ASTM D97 ASTM D4951 ASTM D7589 ASTM D130 ASTM D5185 MPAPS B-50 ASTM D445 ASTM D5293 FTM 791 C 203 ASTM D874 ASTM D5800 FTM 791 C M-3470.1 ASTM D

8、892 ASTM D6593 GM Test Procedure GM-9099P ASTM D1298 ASTM D6304 FTM 791 C M-3470.1 ASTM D892 GMW 15827 4.0 CLASSIFICATION OR DESIGNATION 4.1 Type I is an engine oil that meets the requirements of Table 1 as well as API SN. 4.2 Type II is an engine oil that meets the requirements of Table 1, API SN a

9、nd GMW 15827. It can be licensed as dexos1. NUMBER: MPAPS B-43 TITLE: Gasoline Engine/Crankcase Oils REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent

10、liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 2 of 5 4.3 In the event that material is ordered to the requirements of this specification without reference to either Type I or Type II, Type I material shall be supplied. 5.0 REQUIREMENTS Oils supplied to the requirements of this specification s

11、hall consist of suitable refined petroleum base stocks compounded with such functional additives as are necessary to meet the specified requirements. Re-refined base stocks may be used provided that all other property and performance requirements are met. Material and workmanship shall be in accorda

12、nce with recognized good commercial practices. The material shall be suitable for the use intended, be free of visible water, and have no objectionable odor. In the event of a conflict between the text of this specification and any references cited herein, the text of this specification shall take p

13、recedence. 5.1 Oil Performance Requirements Candidate oils supplied to the requirements of this specification shall be evaluated by engine tests conducted on properly referenced test stands at calibrated engine testing laboratories as determined by the ASTM Test Monitoring Center. The following test

14、s are required for SN oil. Engine Tests ASTM Test Description Engine Tests ASTM Test Description Test Sequence IIIG and IIIGB D 7320 Test Sequence VG D 6593 Robo or Sequence IIIGA D 7528 or D 4684 Test Sequence VID D 7589 Sequence IVA D 6891 Test Sequence VIII D 6709 5.1.1 Performance Performance of

15、 the candidate oil as measured by these tests shall meet or exceed limits listed in SAE J183, Engine Oil Performance and Engine Service Classification for the API engine service categories designated for that Navistar Oil Grade. 5.1.1.1 Note: Extrapolation or read-across of results from engine perfo

16、rmance and/or shear stability tests conducted on formulations containing substantially similar additive treatments, and/or viscosity grades, may be considered acceptable on an individual basis. All differences between the viscosity grades may be considered on an individual basis. All differences bet

17、ween the formulations actually tested and the candidate oil must be fully explained in writing. 5.2 Special Performance Requirements 5.2.1 Shear Stability The shear stability of all grades shall be determined by ASTM D 7109 with 90 passes. The kinematic viscosity at 100o C of the stripped, filtered

18、sample shall not decrease more than 1.50 cSt, as compared to fresh oil. 5.2.2 Navistar Performance Test A sample of the candidate oil will be required by Navistar Engine Engineering for evaluation in engine tests that may utilize shear stability tests as a performance metric. As an alternative, Sout

19、hwest Research Institute, 6220 Culebra Road, P.O. Box 28510, San Antonio, TX 78228-0510, Phone (210) 522-2122, Fax (210) 522-3496, may be contracted to perform the required tests. The candidate oil shall meet or exceed the performance criteria established for these tests. NUMBER: MPAPS B-43 TITLE: G

20、asoline Engine/Crankcase Oils REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 3 of 5 TABLE 1 Phy

21、sical and Chemical Properties Property Navistar Grade Test Method (ASTM unless otherwise specified) 5W-30 SAE Viscosity 5W-30 SAE J300 API/ILSAC Rating SN/GF-5 D4485 Kinematic Viscosity 100C, min.-max. 9.3 to 12.5 D445 40C *(a) Viscosity Index 150 min. D2270 Viscosity HT/HS 150C 106 sec 1, cP min. 2

22、.9 D4683 Viscosity, CCS, cP -30C, min. 6600 D5293 Viscosity, MRV, BPT, C max. -35 D3829 MRV Viscosity, cP (-35C) max. 25,000 D4684 Kinematic Viscosity (after 90 pass shearing ) cSt min. D7109 Pour Point, C max. -35 D97 Stable Pour Point, C, max. -29 FTM 791C 203 Sulfated Ash, Mass % , max. 1.0 D874

23、Sulfur, Mass %, max. (ICP) 4500 D4951 Phosphorus, Mass %, max. (ICP) .08 D4951 Total Base Number, mg KOH/g, min. 6.0 D2896 Flash Point, C, min 215 D92 Gravity, API *(a) D1298 Foaming Tendency, Stability Mil, max. (Option A) Sequence I 10/0 D892 Sequence II 50/0 Sequence III 10/0 Sequence IV 100/0 En

24、gine Oil Volatility (NOACK) Weight% volatility loss 250C, max. 13 D5800 Engine Oil Filterability Decrease in Flow Rate % max. GM 9099P Ball Rust Test (avg. gray value), min. 100 D6557 High Temperature Corrosion Bench Test D6594 Copper, ppm increase, max. 20 D5185 Lead, ppm increase, max. 120 D5185 T

25、in, ppm increase, max. 50 D5185 Copper Strip Rating, max. 3 D130 Homogeneity & Miscibility PASS FTM 791 M-3470.1 Trace Sediment Volume % max 0.01 D2273 Water, Volume, % max 0.05 D6304 Base Number, mg KOH/g, min. (a) * D4739 Elemental Analysis, % max. (b) * Barium, Calcium, Chlorine, Copper, Lead, Ma

26、gnesium, Nitrogen,Phosphorus, Sulfur, Zinc (a) * (a) * Seal Compatibility Pass D7216 Infrared Absorbance Match Standard (b) * * (a) Report typical value based upon qualification samples. Product supplied must be within 5% to + 10% of qualification values. *(b) Test methods are under development. In

27、the interim, test method will be by agreement between the purchaser and supplier. NUMBER: MPAPS B-43 TITLE: Gasoline Engine/Crankcase Oils REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppli

28、ers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 4 of 5 6.0 QUALIFICATION Suppliers wishing to qualify a candidate oil(s) to the requirements of this specification shall furnish to Materials Lab, Materials Engineering, 10400 W. North Ave., Melrose Park, Illi

29、nois, the following items: 6.0.1 A 3.8 liter sample of the candidate oil (Note: a separate oil sample is required for each Navistar oil grade). 6.0.2 A Material Safety Data Sheet(s) (MSDS) as per CFR Title 29, Part 1910, 6.0.3 A Formulation of the candidate oil (for each Navistar Grade) including so

30、urces and concentrations of all base stocks, additives and/or additive packages 6.0.4 Identification of the candidate oil by a distinctive formulation number, in addition to identification by any applicable brand names and/or product codes. 6.0.5 Complete physical and chemical properties of the cand

31、idate oil. 6.0.6 A summary of the oil performance-engine test results listing all of the primary performance criteria for the applicable API engine service classifications. In addition, upon request, one copy of the test report for any or all of the applicable engine tests shall also be furnished. 6

32、.0.7 Results of the shear stability tests of the candidate oil for each of the Navistar Oil Grades. 6.0.8 A certification by the supplier that the candidate oil meets all requirements of this specification. 6.0.9 Certification that the candidate oil is qualified to dexos1. This qualification is mand

33、atory for engine oils that meet API service category SN and will be merchandized under the FLEETRITE trademark. The supplier may submit additional evidence (for example: Fleet test data) that the candidate oil is suitable for its intended purpose. 6.1 Quality Control Plan A Quality Control Plan for

34、products supplied to the requirements of this specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the following characteristics, where applicable*, shall be included in the plan as features for management by statistical process

35、 control.* * Other characteristics for inclusion in the control plan may be specified on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Design Standard A-16 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR are required to be regis

36、tered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar a

37、nd must furnish copies of registration certificates to their Corporate Buyer upon request. 7.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation o

38、r processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall Kinematic Viscosity 100C NUMBER: MPAPS B-43 TITLE: Gasoline Engine/Crankcase Oils REVISION:

39、 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 5 of 5 notify NAVISTAR Materials Engineering and Purchasi

40、ng and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for chan

41、ge. 7.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing al

42、l required properties. The part supplier and the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 8.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts

43、 shall be packaged so as to avoid any damage in shipment detrimental to the appearance of the part. 8.1 When delivered in bulk quantities each shipment shall be accompanied by a certificate of conformance to the requirements of this specification and will include the Navistar grade designation, the

44、name of the supplier, formula or formulation number, batch number, and date of manufacture. 8.2 When delivered in 55-gallon drums, each container shall be marked with the Navistar grade designation, name of supplier, formula or code number, batch number, and date of manufacture. Markings shall be at

45、 least one (1) inch high. 8.3 When packaged for retail sale the product will be supplied in individual containers and cartons that have been approved by the Parts Marketing Division. Identification and marking will be in accordance with requirements set forth by the Parts Marketing Division. 9.0 DES

46、IGNATION ON DRAWINGS Gasoline Engine Oil, Grade 5W-30 per MPAPS B-43, Type I Gasoline Engine Oil, Grade 5W-30 per MPAPS B-43, Type II 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/