NAVISTAR MPAPS B-44-2014 Coolant Concentrate Ethylene Glycol Base for Gasoline or Diesel Engines Requiring GM6277M and or Ford WSS-M97B44-D Approval.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 1 of 5 NAVISTAR, INC. Material, Parts, and Process Specificatio

2、ns (MPAPS) NUMBER: MPAPS B-44 Former Designation: CEMS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Gasoline or Diesel Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval CURRENT REV No.: 1412 DATE: Dec. 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engin

3、eering SUPERSEDES: CEMS B-44 - June 2011 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is r

4、esponsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change Notice: Updated to new MPAPS format. Changed corrosion test to standard industry ASTM D1384 test method. Editorial changes. 1.0 APPLICATION This specification co

5、vers general requirements for ethylene glycol base antifreeze solutions suitable for factory fill of cooling systems in Navistar products utilizing gasoline engines, and also for sale under the DEX-COOL trademark. 2.0 SCOPE The specification covers coolant used in factory fill for gasoline engines.

6、This coolant is also merchandised by the Navistar Parts Marketing Operation. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless

7、otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality Standard ISO 9001 or TS-16949 ASTM D1122 ASTM D3306 NAVISTAR Manufacturing Standard MS-D-13 ASTM D1123 ASTM D3634 CFR

8、Title 29, Section 1910 ASTM D1177 ASTM D4340 NAVISTAR MPAPS B-50 ASTM D1287 ASTM D6129 ASTM D92 ASTM D1384 ASTM D6130 ASTM D1119 ASTM D1881 ASTM E1177 ASTM D1120 ASTM D1882 GM6277M ASTM D1121 ASTM D2809 WSS-M97B44-D 4.0 CLASSIFICATION OR DESIGNATION The engine coolant covered in this specification i

9、s a long life ethylene glycol based coolant, with organic additives, for use in gasoline engines. 5.0 REQUIREMENTS Material purchased to this specification will conform to the requirements shown in Table 1, ASTM D3306, GM6277M, and Ford WSS-M97B44-D. 5.1 Compatibility: Mixture in any concentration w

10、ith other products found satisfactory under this specification will not adversely affect the performance unless the engine or owners manual states otherwise. NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Gasoline or Diesel Engines Requiring GM6277M and/or Ford WSS-M97B44-D

11、 Approval REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 2 of 5 5.2 Purity: The material purcha

12、sed to this specification will be substantially free from suspended matter and will not have an objectionable odor. 5.3 Storage: Material supplied to the requirements of this specification will have a minimum storage life of one year. 6.0 QUALITY Products purchased under this specification will be e

13、thylene glycol base antifreezes suitable for the use intended. Suppliers will qualify their products for use in all parts of the country in which they are intended to be sold. 6.1 Dilution: 6.1.1 Aftermarket Product: Water used to dilute the coolant system will be fully deionized or distilled. 6.1.2

14、 Production Product: Water used to dilute the coolant system will be fully deionized or distilled, unless otherwise approved by the Quality Control Department of the using Plant, Materials Engineering, and by the vendor. 7.0 QUALIFICATION Engineering qualification of sources is required in advance o

15、f production shipments. When requested by Purchasing & Logistics, the supplier will furnish samples to Materials Engineering for engineering qualification which includes approval by the controlling engineering departments, including performance tests as required. Material submitted for qualification

16、 will be accompanied by detailed test information and also by certification that the material meets all requirements of this specification. 7.1 Quality Control Plan A Quality Control Plan for products supplied to the requirements of this specification will be established by mutual agreement between

17、NAVISTAR and the supplier. Unless specific exception is noted, the following characteristics, where applicable*, shall be included in the plan as features for management by statistical process control.* * Other characteristics for inclusion in the control plan may be specified on the engineering dra

18、wing and/or purchase order. * See NAVISTAR Engineering Design Standard A-16 8.0 METHODS OF TEST 8.1 Refer to Section 12.0 for information on obtaining copies of Navistar specifications. 8.2 Code of Federal Regulations (CFR) is printed in the Federal Register available from the United States Governme

19、nt Printing Office in Washington, D.C. Note: Copies of the CFR are often available in local public libraries. 8.3 ASTM Standards are available from: American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103 (website: http:/www.astm.org ) 9.0 SOURCE APPROVAL AND QUALITY CON

20、TROL 9.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG Specific Gravity NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene G

21、lycol Base, for Gasoline or Diesel Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liabil

22、ity. 2014 by Navistar, Inc. DECEMBER 2014 Page 3 of 5 PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request.

23、9.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in materia

24、l, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, t

25、est samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 9.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9

26、001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality control manager of the using NAVISTAR plant may determine testing and repor

27、ting requirements on specific products. 10.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts shall be packaged so as to avoid any damage in shipment detrimental to the appearance of the part. 10.1 Bulk Delivery: When delive

28、red in bulk quantities, the container in which the material is shipped will be marked clearly with the following information: designation, name of supplier, formula number or code and batch number. The markings will be at least 1 inch (25mm) high. 10.2 Retail Packaging: When packing in small contain

29、ers for retail sale, containers will be approved by the Parts Marketing Division of the Parts Operation. Individual containers will be identified with manufacturer and date, as instructed by the Parts Marketing Division. 11.0 DESIGNATION ON DRAWINGS Example of note to use on drawings: Long life cool

30、ant concentrate, ethylene glycol base, MPAPS B-44 12.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. Nort

31、h Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Gasoline or Diesel Engines Requiring GM

32、6277M and/or Ford WSS-M97B44-D Approval REVISION: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 4 of 5 T

33、able 1 Property Requirements PROPERTY SPECIFICATION LIMIT TEST DESIGNATION (ASTM unless otherwise specified) Color Orange Visual Specific Gravity, 60/60 F (16 C) 1.11 1.14 D1122 Boiling Point, min F 325 D1120 C 163 Freezing Point, max (50% solution) F -34 D1177 C -37 pH 100% (as received) 7.0 - 9.0

34、D1287 50% solution 7.0 - 9.0 Reserve Alkalinity, ml, min Report Titration Curve D1121 Flash Point, min F 240 D92 C 116 Ash Content, % max 5.0 D1119 Ethylene Glycol Must meet Type EG-1 E1177 Water, %, max 5.0 D1123 Foam Test volume at 190 F 2 F (88 C), ml, max 150 D1881 break time, sec. max 5 Corrosi

35、on, Wt Change, mg max, 50% Solution 25.0 D1384 Silicate Content, % Max (measured as silicon) .002 D6129 or D6130 Chloride, ppm, max 25 D3634 NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Gasoline or Diesel Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval REVISIO

36、N: 1412 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. DECEMBER 2014 Page 5 of 5 TABLE 1 PROPERTY REQUIREMENTS (Continued) PROPER

37、TY SPECIFICATION LIMIT TEST DESIGNATION (ASTM unless otherwise specified) Water Pump Cavitation Erosion-Corrosion Rating, min. 8 D2809 Corrosion of Aluminum at Heat Rejecting Surfaces, mg/cm2/wk, max 1.0 D4340 Effect On Vehicle or Engine Finish No Adverse Effect D1882 Effect on Nonmetals No Adverse

38、Effect To be established* Hot Surface Scaling and Deposit * To be established* * Test methods are under development. Until a formal method is established, values will be determined by accepted chemical analysis techniques. * Products must contain additives to minimize hot surface scaling deposits caused by hard water.