NAVISTAR MPAPS B-6821-2016 Extended Drain Axle Lubricants.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 1 of 6 NAVISTAR, INC. Material, Parts, and Process Specifications (

2、MPAPS) NUMBER: MPAPS B-6821 Former Designation: TMS-6816 TITLE: Extended Drain Axle Lubricants CURRENT REV No.: 1606 DATE: Jun 2016 WRITTEN/EDITED BY: S. Kirby APPROVED BY: R. Goluch SUPERSEDES: Rev. 1506 June 2015 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specificat

3、ion may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to

4、 use. 1.0 APPLICATION This specification covers lubricants suitable for use both as a factory fill and in service applications for front and rear axles, providing customers with extended drain intervals. 2.0 SCOPE This specification covers requirements for physical properties, OEM approvals, quality

5、 control, and shipping and identification requirements. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified,

6、the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard: Arvin Meritor 076-N ASTM D97 ASTM D5182 ISO 9001 or TS-16949 Arvin Meritor 076-S ASTM D130 ASTM D5185 NAVISTAR MS-D-13 Dan

7、a SHAES 256 Rev C ASTM D445 ASTM D5704 NAVISTAR MPAPS B-50 Dana SHAES 429 Rev A ASTM D471 ASTM D5155 CFR Title 29, Part 1910 Mack GO-J Plus ASTM D892 FSTM 3430.2 CEC L-45-T-93(C) MIL-PRF-2105E ASTM D2270 FSTM 3440.2 API 1509 ASTM D92 ASTM D2273 SAE J300 Arvin Meritor 076-E ASTM D95 ASTM D2983 SAE J3

8、06 4.0 REQUIREMENTS 4.1 General Lubricants purchased to MPAPS B-6821 shall consist of suitably refined synthetic base stocks fortified with additional functional additives as may be necessary to meet the requirements of MPAPS B-6821. 4.1.1 The supplier shall provide suitable evidence of the axle lub

9、ricants having met the requirements of API service category GL-5, the appropriate OEM specification, Arvin Meritor O76-E, Arvin Meritor O76-N, Arvin Meritor O76-S, Dana SHAES 256 Rev C, and Dana SHAES 429 Rev A. In addition, for each axle lubricant submitted, the supplier shall provide acceptable ev

10、idence of field test data indicating 500,000 miles (minimum per vehicle) of satisfactory vehicle performance, without a lubricant change, in representative vehicles over a full range of service conditions. Lubricant viscosity at 100 C (212 F) shall remain in grade during the course of these field te

11、sts. NUMBER: MPAPS-B-6821 TITLE: Extended Drain Axle Lubricants REVISION: 1606 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUN

12、E 2016 Page 2 of 6 4.1.2 Material supplied to this specification shall meet all physical, chemical and performance requirements shown in Table 1 and a written report indicating conformance to Table 1 requirements shall be provided before submitting samples for evaluation. 4.1.3 Material supplied sha

13、ll be suitable for the use intended, be manufactured with good commercial practice, and shall exhibit no objectionable odor. Re-refined base stocks may be used provided that all other property and performance requirements are met. 4.2 Methods Of Test All test designations refer to the latest issue u

14、nless otherwise indicated. Test methods may be obtained from: ASTM American Society for Testing and Materials 1916 Race Street Philadelphia, PA 19103 SAE Society of Automotive Engineers 400 Commonwealth Drive Warrendale, PA 15096 FSTM General Services Administration Specifications/ Suite 8100 470 LE

15、nfant Plaza, SW Washington, DC 20407 Navistar Specifications and Test Methods IHS Global Inc. 15 Inverness Way East Englewood, CO 80112-5776 Tel. 1-800-854-7179 5.0 QUALIFICATION Engineering qualification of sources is required in advance of production shipments. Suppliers shall submit samples for a

16、pproval to the Navistar Materials Engineering Group. Samples shall be accompanied by test data certifying that all requirements of the specification have been met. 5.1 Quality Control Plan A Quality Control Plan for products supplied to the requirements of this specification will be established by m

17、utual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the following characteristics, where applicable*, shall be included in the plan as features for management by statistical process control.* * Other characteristics for inclusion in the control plan may be specifie

18、d on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Design Standard A-16 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 re

19、gistration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Corporate Buyer upon re

20、quest. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in

21、material, properties, Viscosity NUMBER: MPAPS-B-6821 TITLE: Extended Drain Axle Lubricants REVISION: 1606 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability.

22、 2016 by Navistar, Inc. JUNE 2016 Page 3 of 6 processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requir

23、ements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform tests and report results on specific lots o

24、f parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality control manager of the using NAVISTAR plant may

25、 determine testing and reporting requirements on specific products. 7.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts shall be packaged so as to avoid any damage in shipment detrimental to the appearance of the part. 8.0

26、DESIGNATION ON DRAWINGS Example of note to use on drawings: Axle Lubricant FE per MPAPS B-6821 9.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials En

27、gineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NUMBER: MPAPS-B-6821 TITLE: Extended Drain Axle Lubricants REVISION:

28、 1606 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 4 of 6 TABLE 1 - PROPERTY AND PERFORMANCE REQUIREMENTS Proper

29、ty Extreme Pressure Gear Lubricants Test Designation Syn. FE XFE XFE 80W Approximate SAE Viscosity Grade 75W-90 75W-90 75W-90 75W-85 80W-140 SAE J300/J306 Viscosity 100 C kinematic, mm/s (cSt) (1) 15.0 - 18.0 13.5 - 16.5 13.5 - 16.5 11.0-13.5 28.0 - 32.0 ASTM D445 Temperature for Apparent Viscosity

30、of 150,000 cP, C, max -40 -42 -45 -50 -26 ASTM D2983 Viscosity Index, min 135 140 160 165 135 ASTM D2270 Pour Point, C, max (1) -42 -45 -50 -55 -33 ASTM D97 COC Flash Point, C, min (1) 170 170 170 170 180 ASTM D92 Moisture, Volume % max 0.2 0.2 0.2 0.2 0.2 ASTM D95 Phosphorus, mass % min* 0.12 0.12

31、0.12 0.12 0.11 ASTM D5155 Copper Strip Corrosion, Classification No., max. 1B 1B 1B 1B 1B ASTM D130 3 Hrs 121 C Trace Sediments, Volume, % max 0.01 0.01 0.01 0.01 0.01 ASTM D2273 Foam ml max. Sequence I Tendency 20 20 20 20 20 ASTM D892 Stability 0 0 0 0 0 Sequence II Tendency 50 50 50 50 50 Stabili

32、ty 0 0 0 0 0 Sequence III Tendency 20 20 20 20 20 Stability 0 0 0 0 0 Moisture Corrosion Pass Pass Pass Pass Pass ASTM STP 512A, Method L-33 Performance Tests Load Carrying Capacity Low Speed - High Torque Pass Pass Pass Pass Pass ASTM STP 512A Method L-37 After Water Contamination Pass Pass Pass Pa

33、ss Pass ASTM STP 512A Method L-37 Modified High Speed and Shock Loading Pass Pass Pass Pass Pass ASTM STP 512A Method L-42 Storage Stability, and Compatibility Pass Pass Pass Pass Pass FSTM 3430.2 and 3440.2 Table 1 continued on next page NUMBER: MPAPS-B-6821 TITLE: Extended Drain Axle Lubricants RE

34、VISION: 1606 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 5 of 6 Table 1 continued SAE Viscosity Grade and Navis

35、tar Designation 75W-90 FE 75W-90 XFE 75W-90 XFE 75W-85 80W-140 Test Designation ThermalOxidationStability Time at 163 C. Hours 200 50 200 50 200 50 200 50 200 50 ASTM D5704 (L-60-1) Viscosity Increase, % max 100 70 100 70 100 70 100 70 100 70 n-Pentane Insolubles, % max 3 2.0 3 2.0 3 2.0 3 2.0 3 2.0

36、 Toluene Insolubles, % max 2 1.0 2 1.0 2 1.0 2 1.0 2 1.0 Carbon/Varnish, min 8.0 7.5 8.0 7.5 8.0 7.5 8.0 7.5 8.0 7.5 Sludge, min 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 Total Acid Number Report Report Report Report Report Elastomer NBR Compatibility Hardness Durometer A -5 -5 +8 +8 -5 ASTM D471 168

37、hours 121C Volume % max +8 +8 -5 -5 +8 Elastomer Fluorocarbon Compatibility Hardness Durometer A -9 -5 +5 +5 -10 Volume % max +5 +5 -10 -10 +5 Elastomer HNBR Compatibility Hardness Durometer A -10 -10 +9 +9 -12 Volume % max +9 +9 Report Report +10 Shear Stability - Viscosity Change, 100 C, % max CEC

38、 L-45-T-93(C) (4) Min. Load Bearing Capacity FZG A10/16.6R/120, Failure Load Stage ASTM D5182 (1) Properties recommended for batch testing. (2) Navistar CEMS Test Method (3) For gear lubricants, the current wheel seal provided by SKF Sealing Solutions Tel No. (847) 742-7840 must be tested for compat

39、ibility with the candidate fluid. For transmission seals, compatibility of the transmission fluid must be verified by the component (transmission) supplier. (4) Test method is available through SAE NUMBER: MPAPS-B-6821 TITLE: Extended Drain Axle Lubricants REVISION: 1606 This document is restricted

40、and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 6 of 6 REVISION HISTORY Revision Level Change Approved by Date Approved 1606 Added 75W-85 XFE R. Goluch 5/24/2016