NAVISTAR MPAPS D-7110-2014 Encapsulated or Molded Product Badges.pdf

1、 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. AUGUST 2014 Page 1 of 5 NAVISTAR, INC. Material, Parts, and Process Specification

2、s (MPAPS) NUMBER: MPAPS D-7110 Former Designation: TMS-7110 TITLE: Encapsulated or Molded Product Badges CURRENT REV No.: 1408 DATE: August 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: TMS-7110 - April 2013 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIF

3、IED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the app

4、licability of regulatory limits prior to use. Change Notice: Changed to new MPAPS format; added Type 8; updated reference documents; editorial changes. 1.0 APPLICATION This specification covers four types of graphics, such as the INTERNATIONAL logo or similar product graphics, comprised of a mountin

5、g plate, graphic, and a lens suitable for exterior application. 2.0 SCOPE This specification covers the application and performance requirements of the completed assembly, and general requirements for the individual components. 2.1 Restricted Chemical Substances Effective January 1, 2007, all produc

6、t supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 2.2 Description 2.2.1 Type 1 Type 1 is a zinc die cast plate, an aluminum screen-printed graphic, and a poured urethane lens. Note: For existing drawings that specify TMS-7110 or M

7、PAPS D-7110 without referring to Type, Type 1 will be supplied. 2.2.2 Type 2 Type 2 consists of an injection-molded plastic plate with an acrylic second surface printed lens. 2.2.3 Type 3 Type 3 consists of an injection-molded plastic plate with chrome finish and no lens. 2.2.4 Type 4 Type 4 is an i

8、njection-molded plastic plate with painted and/or hot-stamped finish and no lens. 2.2.5 Type 5 Type 5 consists of an injection-molded plastic plate, a metalized layer with a printed PVC layer, and a weather resistant polyurethane coating. 2.2.6 Type 6 Type 6 consists of an injection-molded plastic p

9、late with an aluminum trim appliqu. 2.2.7 Type 7 Type 7 consists of an injection-molded plastic plate with a stainless steel trim appliqu. 2.2.8 Type 8 Type 8 consists of an injection molded plastic plate with a urethane second surface printed lens. NUMBER: MPAPS D-7110 TITLE: Encapsulated or Molded

10、 Product Badges REVISION: 1408 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. AUGUST 2014 Page 2 of 5 3.0 REFERENCE DOCUMENTS Unl

11、ess otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 NAVISTAR MPAPS K-6929 ASTM B 368 NAVISTAR Manufacturing Std. MS-D-13 NAVISTAR

12、TMS-7051 ASTM D 2247 CFR Title 29, Part 1910 NAVISTAR TMS-7085 ASTM D 1002 NAVISTAR CEMS C-14 NAVISTAR TMS-7086 ASTM G 53 NAVISTAR MPAPS D-28 NAVISTAR TMS-9008 SAE J1960 NAVISTAR CEMS DT-4 NAVISTAR TMS-9009 CEMS G-19 NAVISTAR MPAPS B-50 NAVISTAR MPAPS P-9543 MPAPS GT-31 NAVISTAR MPAPS A-37 NAVISTAR

13、MPAPS C-10 ASTM D 5041 NAVISTAR MPAPS DT-12 4.0 REQUIREMENTS 4.1 Individual Components 4.1.1 Mounting Plate 4.1.1.1 Material Type 1 - Zinc base die casting, DZ-96-4-05, as per CEMS C-14 Types 2, 3, 4, 5, OR ABS, A64A65S82YB3600, as per CEMS D-28; or as specified on the Engineering Drawing. 4.1.1.2 F

14、inish 4.1.1.2.1 Type 1 - Chromium Plating, Class MZ, CEMS G-19, Part I, or Paint, Class I, TMS-9009, as specified on the Engineering Drawing 4.1.1.2.2 Types 2, 3, otherwise there is to be no pause between steps. 4.2.5.1.1 Wet Thermal Cycle 1. 30 minutes -30 C in a 50-50 solution ethylene glycol and

15、water 2. 30 minutes 82 C in a solution of 5 percent detergent and 95 percent water NUMBER: MPAPS D-7110 TITLE: Encapsulated or Molded Product Badges REVISION: 1408 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standar

16、ds. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. AUGUST 2014 Page 4 of 5 4.2.5.2 Required: see 4.2 for requirement 4.2.6 CASS Testing - ASTM B 368 4.2.6.1 Method: Mount parts at a 15-30 degree angle. Test for 22 hours. 4.2.5.2 Required: see 4.2 for requirement 4.2.7

17、Adhesion Strength (Applicable if an adhesive is used to bond parts onto the lens) 4.2.7.1 Method A Lap Shear Lab prepared test samples Prepare samples and test as directed in ASTM D1002 to as closely approximate production assembly conditions as possible. Tensile machine jaw separation rate shall be

18、 13 mm (.5 in) per minute. Samples shall be tested at 20C. Observe and report the failure mode and load. 4.2.7.2 Method B Cleavage Finished production parts Pry apart the piece bonded to the acrylic lens at the bond line as directed in ASTM D5041. Observe and report the failure mode. 4.2.7.3 Require

19、d: The bond strength of the adhesive shall be a minimum of 1 MPa (150 psi) as measured in Method A. The failure mode shall be cohesive failure of the adhesive or delamination of the substrate (fiber tear) in both Methods. 4.2.8 Chemical Resistance (subject to further development) 4.2.8.1 Method: Sub

20、merge finished production part for 5 minutes in all chemicals listed in MPAPS DT-12 (Methods A and B). 4.2.8.2 Required: Report results. 5.0 QUALITY All parts supplied to this specification shall be uniform in color and texture and shall match the appearance of approved sample parts and be free from

21、 pinholes, blowholes, bubbles, and mold flash. No change in the formulation shall be made by the supplier without prior approval of the Navistar Materials Engineering department. 6.0 QUALIFICATION Engineering qualification of sources is required in advance of production shipments. Suppliers shall su

22、bmit samples for approval of finish, luster, color and appearance to the Navistar Industrial Design Group. Samples shall be accompanied by test data certifying that all requirements of the specification have been met. Upon approval, styling master samples denoting the minimum level of acceptable app

23、earance quality shall be developed and retained by the supplier and the quality department of each using NAVISTAR facility. 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will

24、 also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their

25、 Corporate Buyer upon request. 7.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples that were approved by the purchaser. No changes in formulation or NUMBER: MPAPS D-7110 TITLE: Encapsulated or Molded Product

26、Badges REVISION: 1408 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. AUGUST 2014 Page 5 of 5 processing practices are permitted w

27、ithout approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering and Navistar Purchasing and Supplier Development of the proposed change(s). Test data indicating con

28、formance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 7.3 Process Control The supplier shall either perform and report results of

29、 tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality control manager of the

30、 using NAVISTAR plant may determine testing and reporting requirements on specific products. 8.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts shall be packaged so as to avoid any damage in shipment detrimental to the app

31、earance of the part. 9.0 DESIGNATION ON DRAWINGS The engineering drawing for the product graphic will cover the details of the graphic, color and other finish requirements for the logo. The assembly drawing shall include the finish requirements (paint or plating) of the mounting plate, and shall ref

32、erence MPAPS D-7110. Example 1. Graphic per MPAPS D-7110, Type 2, with adhesive mounting. Example 2. MPAPS D-7110, Type 1, mounting finish to be _. 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/