NAVISTAR TMS 7107-2005 Interior Wood Grain Decorative Films (Revision G).pdf

1、INTERNATIONAL TRUCK AND ENGINE CORPORATION (TMS) (TRUCK MATERIAL SPECIFICATION) NUMBER: TMS-7107 TITLE: Interior Wood Grain Decorative Films REVISION: G WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering DATE ISSUED: October 2005 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIF

2、IED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the app

3、licability of regulatory limits prior to use. Change Notice: Modified accelerated weathering in section 4.5.2.2. Reference: File 30-11B Keywords: Interior Trim, Wood grain finish, decorative film. 1.0 APPLICATION This specification describes the requirements for four decorative laminated vinyl, foil

4、, or urethane films. These films may have a pressure sensitive adhesive applied to the reverse side. They are intended for use on interior trim surfaces where a wood grain effect is desired. 2.0 SCOPE This specification covers the material requirements, physical properties, performance requirements,

5、 quality, source approval and quality control, packaging, and approved sources for the six types. 2.1 Type I is a vinyl film. 2.2 Type II DELETED Type II is replaced by Type 1 of TMS-4517. 2.3 Type III is a formed film intended for curved or molded applications. 2.4 Type IV DELETED Type IV is replac

6、ed by Type 2 of TMS-4517. 2.5 Type V is a foil film intended for flat applications. 2.6 Type VI is a urethane film intended for flat applications 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and

7、regulations are referenced in this specification. Quality System Standard QS-9000 (ISO 9000 or TS-16949) INTERNATIONAL TMS-9544 INTERNATIONAL IQR Quality Standard INTERNATIONAL TMS-9503 INTERNATIONAL Manufacturing Std. D-13 CFR Title 29, Part 1910 INTERNATIONAL CEMS GT-5A FMVSS 302 INTERNATIONAL CEM

8、S GT-6B ASTM D 882 INTERNATIONAL CEMS GT-29 ASTM D 903 INTERNATIONAL CEMS GT-31 ASTM D2247 INTERNATIONAL TMS 4517 ASTM D3884 INTERNATIONAL TMS-9543 This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Techn

9、ical Standards. Suppliers are required to assume all patent liability. 2005 International Truck and Engine Corporation. OCTOBER 2005 Page 1 of 5 NUMBER: TMS-7107 TITLE: Interior Wood Grain Decorative Films REVISION: G 4.0 REQUIREMENTS 4.1 Appearance The film should be of uniform construction and mus

10、t conform to color, gloss, texture and/or printed pattern of the master samples of the pre-production material originally approved and on file in the Truck Development and Technology Center (TDTC) Industrial Design Department. 4.1.1 Gloss The film will exhibit a 60 gloss value of 90 minimum, unless

11、otherwise indicated on the engineering print or with written approval of Truck Development and Technology Center (TDTC) Industrial Design Department, when measured in accordance with CEMS GT-6B. In all cases, the maximum loss of gloss shall be 20 points, after exposure to the ultraviolet and condens

12、ing humidity exposures listed in the Table on page 3. 4.1.2 Orange Peel The film will exhibit a min orange peel rating of 3.0 as measured in accordance with CEMS GT-29. 4.2 Adhesive When specified as a pressure-sensitive film for plant application, an adhesive shall be uniformly applied to the backs

13、ide of the film and the adhesive will meet all requirements of this specification. It shall have a low initial tack and shall not corrode or etch the surface to which the film is applied. It shall have sufficient bond strength to permit normal handling immediately after application. 4.3 Release Back

14、ing The adhesive shall be protected with an easy release, moisture-resistant liner. The backing liner shall have sufficient strength to protect the adhesive film during shipment and handling, and it shall not break, tear, chip, or peel. The liner shall release evenly and cleanly during removal from

15、the adhesive film. 4.4 Film Thickness (Excluding Backing) Type I Type III Type V Type VI Film Thickness 0.25 0.05 mm 0.5 0.1 mm 0.83 0.15 mm TBD TBD To be determined, please report result. 4.5 Property And Performance Requirements Material shall meet all of the requirements of this section unless sp

16、ecifically excluded. Test samples shall be prepared to as closely match production materials, methods and conditions as possible. When possible, sets of duplicate test materials shall be prepared at the minimum and maximum production condition. 4.5.1 Tensile Strength and Elongation 4.5.1.1 Method: A

17、STM D-882, Method A, Sample Size: 25 x 150 mm (1 x 6 in); Gage Length: 50 mm (2 in); Jaw Spacing: 100 mm (4 in); Speed: 50 mm/min (2 in/min) This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical St

18、andards. Suppliers are required to assume all patent liability. 2005 International Truck and Engine Corporation. OCTOBER 2005 Page 2 of 5 NUMBER: TMS-7107 TITLE: Interior Wood Grain Decorative Films REVISION: G 4.5.1.2 Required: Type I Type III Type V Type VI Tensile Strength MPa min 14 TBD 20 TBD E

19、longation % 50 TBD 40 TBD TBD = To be determined, please report result. 4.5.2 Adhesion 4.5.2.1 Method: Peel Strength per ASTM D-1000, Method A (See Test Methods, Section 4.6) for Types I, III, V and VI and CEMS GT-5A for Types II and IV tested after exposure to the conditions listed below. 4.5.2.2 R

20、equired: The materials shall not exhibit any cracking, checking, discoloration, clouding, deterioration, change in hardness or loss of adhesion after any of the following environmental tests. The materials shall meet the minimum adhesion requirements listed and exhibit no more than 4% shrinkage or e

21、xpansion. Adhesion Test Conditions and Requirements Condition Type I Type III Type V Type VI Initial (20 minutes after application) 2200 N/m 250 N/m 250 N/m 250 N/m Room Temperature (48 hours after application) 2800 N/m 350 N/m 350 N/m 350 N/m Condensing Humidity: 100% at 38C (100F) for 250 hours 30

22、0 N/m 300 N/m 300 N/m 300 N/m Heat Aging: 78C (175F) for 250 hours 1300 N/m 300 N/m 300 N/m 300 N/m Water Resistance: Immerse in distilled water at room temp. for 168 hours. 1300 N/m 300 N/m 300 N/m 300 N/m Fluorescent UV per CEMS GT-31, Method D for 500 hours 1400 N/m 300 N/m 300 N/m 300 N/m Xenon

23、Arc Weatherometer Perform test per CEMS GT-31, Method A Interior Cycle (2500 kJ/M2) (1)300 N/m 300 N/m 300 N/m 300 N/m (1) These two weathering tests are considered alternates. Only one test needs to be performed and reported. This document is restricted and may not be sent outside International Tru

24、ck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2005 International Truck and Engine Corporation. OCTOBER 2005 Page 3 of 5 NUMBER: TMS-7107 TITLE: Interior Wood Grain Decorative Films REVISION: G 4.5

25、.3 Abrasion Resistance 4.5.3.1 Method: Taber Abrader per ASTM D3884; CS-10 wheel with a 500 g load for 500 cycles. 4.5.3.2 Required: There shall be no appreciable effect on pattern or color in the abraded area and the weight change of the sample shall not exceed 0.200 grams. 4.5.4 Flammability Resis

26、tance Must meet the requirements of TMS-9544 and FMVSS 302. 5.0 QUALIFICATION Material and processes submitted for approval to this specification shall include the following: 5.1 Report A detailed, signed test report documenting testing to this specification prepared per TMS-9543. 5.2 Test Samples T

27、est coupons or photographs showing failure modes for each test. 5.3 Test Procedure The complete test procedure including the procedures used for preparing and curing materials for test, including surface preparation and condition of the test coupons. 5.4 Adhesives A description of the adhesive, subs

28、trate(s), and any chemicals/primers used for bonding or surface preparation, shall be included in the report. 5.5 Special Graphics This requirement is applicable when special graphics are specified on instrument panels and/or switch plates. The Engineering drawing for the part shall specify location

29、 of the graphic, text (content), and size of type. Background color and style, and type/style and color of printing shall be as agreed upon between the supplier and the Industrial Design Department at TDTC. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to Internatio

30、nal Truck and Engine are required to be registered to QS-9000 Quality System Requirements. International will also accept ISO 9000 or TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers mus

31、t maintain their certification with an accredited registrar and must furnish copies of registration certificates to their International Corporate Buyer upon request. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to thos

32、e samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials

33、 Engineering, TDTC and International Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910

34、 shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of provid

35、ing all required properties. The part supplier and the plant metallurgist This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 200

36、5 International Truck and Engine Corporation. OCTOBER 2005 Page 4 of 5 NUMBER: TMS-7107 TITLE: Interior Wood Grain Decorative Films REVISION: G and/or the quality control manager of the using International plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PAC

37、KING AND IDENTIFICATION Loading, packing and identification shall be in accordance with Manufacturing Std. D-13. 8.0 DESIGNATION ON DRAWINGS Interior Wood Grain Film per TMS-7107 Type I, III, V or VI. This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2005 International Truck and Engine Corporation. OCTOBER 2005 Page 5 of 5