NAVY UFGS-33 56 13 15-2012 UNDERTANK INTERSTITIAL SPACE.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 56 13.15 (May 2012)-Preparing Activity: NAVFAC NEW UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2012*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 56 13.15UNDERTANK INTERSTITIAL SPACE05/12PART 1 GENERAL1

2、.1 REFERENCES1.2 SUBMITTALS1.3 RELATED REQUIREMENTS1.4 QUALIFICATIONS1.4.1 Qualifications of FML Field Engineer1.5 QUALITY ASSURANCE1.5.1 Flexible Membrane Liner Drawing Requirements1.5.2 FML Manufacturers Representative1.6 Liner Manufacturers CertificationPART 2 PRODUCTS2.1 STEEL PIPE AND FITTINGS2

3、.2 LEAK DETECTION TELL-TALE PIPE2.2.1 Fiberglass Pipe, Fittings, and Adhesive2.2.2 Leak Detection Tell-Tale Pipe Well Screen2.3 CP/TRACER PIPE2.3.1 PVC Pipe, Fittings, and Adhesive2.3.2 CP/Tracer Pipe Well Screen2.4 FLEXIBLE MEMBRANE LINER (FML)2.4.1 Job Lot of FML2.4.2 FML Samples2.4.3 FML Factory

4、Test2.4.4 FML Components2.4.5 Fuels for Testing FML2.4.5.1 Motor Gasoline (Mogas)2.4.5.2 Diesel2.4.5.3 No. 2 and No. 4 Fuel Oils2.4.5.4 JP-4 and JP-52.4.5.5 JP-72.4.5.6 JP-82.4.5.7 ASTM Fuel B2.5 GEOTEXTILE FABRIC2.5.1 Geotextile2.5.2 Manufacturing Quality Control Sampling and TestingSECTION 33 56 1

5、3.15 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.6 GEOTEXTILE FILTER FABRIC2.7 BATTEN BAR2.8 FML RINGWALL SEALANT2.9 SAND CUSHIONPART 3 EXECUTION3.1 CONSTRUCTION3.1.1 Sand Cushion3.1.2 INSTALLATION OF FML3.1.2.1 Field Engineer3.1.2.2 Prep

6、aration3.1.2.3 Surface Preparation3.1.2.4 FML Layout and Installation3.1.3 Cathodic Protection3.1.4 Leak Detection Tell-Tale Pipe3.1.5 CP/Tracer Pipe3.1.6 Leak Simulation Probe3.1.7 Filter Fabric Wrap3.1.8 CP/Tracer Pipe Installation Test3.1.9 Leak Simulation Probe and Leak Detection Tell-Tale Pipe

7、Tests3.2 FIELD QUALITY CONTROL3.2.1 FML Inspections3.2.1.1 FML Initial Visual Inspection3.2.1.2 Sample Field Seam Inspection3.2.2 FML Tests3.2.2.1 FML Seam Pull Test3.2.2.2 FML Vacuum Box Test3.2.2.3 FML Air Lance Tests3.2.3 FML Acceptance Inspection3.2.4 Manufacturers Field Service3.2.5 Sand Cushio

8、n Tests - Prior to Delivery3.2.6 Sand Cushion Tests - Post Delivery3.2.7 Retesting3.2.8 Photographic Construction Documentation of the Undertank Interstitial Space- End of Section Table of Contents -SECTION 33 56 13.15 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted withou

9、t license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 56 13.15 (May 2012)-Preparing Activity: NAVFAC NEW UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2012*SECTION 33 56 13.15UNDERTANK INTERSTITIAL SPACE05/12*NOTE: This guide specification is inten

10、ded to be used in conjunction with Section 33 56 13.13 STEEL TANKS WITH FIXED ROOFS.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project s

11、pecific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for

12、this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).Use of electronic communication is encouraged.Brackets are used in the text to indicate designer choices or locations where text must be supplied by the designer.*NOTE: The following information shall be

13、shown on the project drawings:1. The extent of the work included in the project should be indicated on drawings showing the site layout and other data required for design by the Contractor.2. If concrete foundation work is provided under a separate contract, Government work should include foundation

14、s, setting anchor bolts and other pertinent work such as piles and ringwall penetrations.SECTION 33 56 13.15 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*NOTE: For steel and stainless steel piping, pipe fittings, flanges, gaskets, and bolti

15、ng, refer to Section 33 52 43.13 AVIATION FUEL PIPING or Section 33 52 43 AVIATION FUEL DISTRIBUTION (NON-HYDRANT).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic d

16、esignation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Chec

17、k Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the exte

18、nt referenced. The publications are referred to within the text by the basic designation only.AMERICAN PETROLEUM INSTITUTE (API)API Std 650 (2007; Addendum 1 2008; Addendum 2 2009; Addendum 3 2011; Errata 2011) Welded Tanks for Oil StorageASTM INTERNATIONAL (ASTM)ASTM B221 (2008) Standard Specificat

19、ion for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and TubesASTM B221M (2007) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)ASTM C33/C33M (2011a) Standard Specification for Concrete AggregatesASTM C88 (2005) Standa

20、rd Test Method for Soundness of Aggregates by Use of Sodium Sulfate or SECTION 33 56 13.15 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Magnesium SulfateASTM D2136 (2002; R 2007) Coated Fabrics - Low-Temperature Bend TestASTM D2665 (2011) St

21、andard Specification for Poly(Vinyl Chloride) (PVC) Plastic Drain, Waste, and Vent Pipe and FittingsASTM D3389 (2010) Coated Fabrics Abrasion Resistance (Rotary Platform, Double-Head Abrader)ASTM D3786/D3786M (2009) Hydraulic Bursting Strength of Textile Fabrics-Diaphragm Bursting Strength Tester Me

22、thodASTM D396 (2010) Standard Specification for Fuel OilsASTM D4354 (1999; R 2009) Sampling of Geosynthetics for TestingASTM D4491 (1999a; R 2009) Water Permeability of Geotextiles by PermittivityASTM D4533 (2011) Trapezoid Tearing Strength of GeotextilesASTM D4632 (2008) Grab Breaking Load and Elon

23、gation of GeotextilesASTM D471 (2010) Standard Test Method for Rubber Property - Effect of LiquidsASTM D4751 (2004) Determining Apparent Opening Size of a GeotextileASTM D4759 (2011) Determining the Specification Conformance of GeosyntheticsASTM D4814 (2011b) Automotive Spark-Ignition Engine FuelAST

24、M D4833 (2007) Index Puncture Resistance of Geotextiles, Geomembranes, and Related ProductsASTM D5677 (2005; R 2010) Fiberglass (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe and Pipe Fittings, Adhesive Bonded Joint Type, for Aviation Jet Turbine Fuel LinesASTM D751 (2006; R 2011) Coated FabricsA

25、STM D814 (1995; R 2010) Rubber Property - Vapor Transmission of Volatile LiquidsSECTION 33 56 13.15 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-U.S. DEPARTMENT OF DEFENSE (DOD)MIL-DTL-38219 (1998; Rev D) Turbine Fuel, Low Volatility, JP-7MI

26、L-DTL-5624 (2004; Rev U; Notice 1 2008) Turbine Fuel, Aviation, Grades JP-4 and JP-5MIL-DTL-83133 (2011; Rev H) Turbine Fuels, Aviation, Kerosene Type, JP-8 (NATO F-34), NATO F-35 and JP-8 + 100 (NATO F-37)U.S. GENERAL SERVICES ADMINISTRATION (GSA)CID A-A-52557 (Rev A; Notice 1) Fuel Oil, Diesel; fo

27、r Posts, Camps and Stations1.2 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.T

28、he Guide Specification technical editors have designated those items that require Government approval, due to their complexity or criticality, with a “G“. Generally, other submittal items can be reviewed by the Contractors Quality Control System. Only add a “G” to an item, if the submittal is suffic

29、iently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Ma

30、nagement System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and N

31、ASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.for in

32、formation only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SECTION 33 56 13.15 Page 6Provided by IHSNot for ResaleNo reproduc

33、tion or networking permitted without license from IHS-,-,-SD-02 Shop DrawingsFlexible membrane liner; G; G, _SD-03 Product DataFML Ringwall Sealant; G; G, _Sand cushion; G; G, _Flexible membrane liner (FML); G; G, _Geotextile Fabric; G; G, _Geotextile Filter Fabric; G; G, _Leak Detection Tell-Tale P

34、ipe Well Screen; G; G, _CP/Tracer Pipe Well Screen; G; G, _PVC Pipe, Fittings, and Adhesive; G; G, _Fiberglass Pipe, Fittings, and Adhesive; G; G, _Aluminum Flat Bar; G; G, _SD-04 SamplesFML Samples; G; G, _SD-06 Test ReportsFML inspectionsFML testsSand cushion tests - Prior to DeliverySand cushion

35、tests - Post DeliveryPhotographic Construction Documentation of the Undertank Interstitial SpaceCP/Tracer Pipe Installation TestSD-07 CertificatesQualifications of FML field engineerCertificate of surface preparation; G; G, _FML Manufacturers RepresentativeLiner Manufacturers Certification; G; G, _S

36、D-08 Manufacturers InstructionsFlexible membrane liner (FML)SECTION 33 56 13.15 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SD-09 Manufacturers Field ReportsFML factory test; G; G, _1.3 RELATED REQUIREMENTSProduct to be stored in the tank i

37、s JP-5 JP-8 _.1.4 QUALIFICATIONS1.4.1 Qualifications of FML Field Engineer*NOTE: Include any local regulatory requirements that must be met by the Contractor.*The Contractor shall meet the licensing requirements of the State in which the work is to be performed. The Contractor shall provide a field

38、engineer full time to this project during FML installation and testing. The field engineer shall have successfully completed manufacturers training for handling and installing FML systems, as well as have at least 100,000 square meter one-million square feet of installation experience. Submit a lett

39、er providing evidence of the Contractors and the field engineers experience, training, and licensing. Statements of previous FML job experience shall be provided with a point of contact, a phone number, address, the type of installation, and the current status of the installation.1.5 QUALITY ASSURAN

40、CE1.5.1 Flexible Membrane Liner Drawing RequirementsSubmit drawings of the FML installation indicating the locations of field seams, penetrations, contours, and transitions and details of penetrations, boots, and miscellaneous components.1.5.2 FML Manufacturers RepresentativeSubmit a letter, prior t

41、o placing the FML, from the FML manufacturer naming their authorized representative complete with their address, phone number, and a point of contact.1.6 Liner Manufacturers CertificationFollowing the successful installation and testing of the liner, submit a letter signed by the liner manufacturers

42、 authorized representative certifying that the liner installation and testing results are satisfactory and that each meets the companys quality expectations and warranty. Include in the letter the representatives name, address, phone number, and qualifications for being a manufacturers representativ

43、e.PART 2 PRODUCTS2.1 STEEL PIPE AND FITTINGSSteel and stainless steel pipe and fittings shall be provided in accordance with Section 33 52 43.13 AVIATION FUEL PIPING or Section 33 52 43 AVIATION SECTION 33 56 13.15 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FUEL DISTRIBUTION (NON-HYDRANT) and API Std 650.2.2 LEAK DETECTION TELL-TALE PIPE*NOTE: Since a leak in the undertank tell-tale pipe could result in contamination of ground water and PVC manufacturers have been unable to certify that PVC adhesive is