1、AEROSPACE MATERIAL SPECIFICATION AMS4011 REV. D Issued 1968-11 Revised 2009-03 Reaffirmed 2014-12 Superseding AMS4011C Aluminum, Foil and Light Gage Sheet99.45 Al (1145-0) Annealed (Composition similar to UNS A91145) RATIONALE AMS4011D has been reaffirmed to comply with the SAE five-year review poli
2、cy. _ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising t
3、herefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2014 SAE International All rights reserved. No part of th
4、is publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776
5、-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS4011D 1. SCOPE 1.1 Form This specification covers aluminum in the form of
6、foil and light gage sheet. 1.2 Application These products have been used typically for capacitors, electronic components, and sound/vibration damping tape, but usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchas
7、e order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published is
8、sue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. AMS2355 Quality Assurance, Sampling and Testing, Aluminum Alloys and Magne
9、sium Alloy, Wrought Products, Except Forging Stock, and Rolled, Forged, or Flash Welded Rings SAE INTERNATIONAL AMS4011D Page 2 of 10 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM
10、 B 193 Resistivity of Electrical Conductor Materials ASTM E 252 Thickness of Thin Foil and Film by Weighing ASTM E 345 Tension Testing of Metallic Foil 3. TECHNICAL REQUIREMENTS 3.1 Composition Shall conform to the percentages by weight shown in Table 1, determined in accordance with AMS2355. TABLE
11、1 - COMPOSITION Element min max Aluminum 99.45 - Iron + Silicon - 0.55 Copper - 0.05 Magnesium - 0.05 Manganese - 0.05 Vanadium - 0.05 Zinc - 0.05 Titanium - 0.03 Other Elements, each - 0.03 3.2 Condition Product shall be supplied as follows: 3.2.1 Foil Annealed, having a bright finish on one side a
12、nd a matte finish on the other side. 3.2.1.1 Foil shall be supplied in rolls with a dry or slick surface condition, as ordered. When a condition is not specified, either a dry or slick surface condition may be supplied. 3.2.1.1.1 The surface condition of the foil may be determined by placing drops o
13、f a water-alcohol solution containing various percentages of alcohol on the foil and observing the wetting of the surfaces. The degree of oiliness shall be stated as wettable with 10% alcohol solution, 25% alcohol solution, etc. 3.2.2 Light Gage Sheet Annealed, with either a bright finish or a matte
14、 finish unless a specific condition is specified by purchaser. SAE INTERNATIONAL AMS4011D Page 3 of 10 3.3 Properties The product shall conform to the following requirements: 3.3.1 Tensile Properties 3.3.1.1 Foil Shall be not higher than 14.0 ksi (96.5 MPa), determined in accordance with ASTM E 345
15、on foil under 0.006 inch (0.15 mm) in nominal thickness. 3.3.1.2 Light Gage Sheet Shall be as shown in Table 2 for light gage sheet 0.006 to 0.030 inch (0.15 to 0.76 mm), inclusive, in nominal thickness, determined in accordance with AMS2355. TABLE 2A - TENSILE PROPERTIES, LIGHT GAGE SHEET, INCH/POU
16、ND UNITS Property Value Tensile Strength 8.0 to 13.0 ksi Elongation in 2 inches, min Nominal Thickness 0.006 to 0.019 inch, incl 15% Over 0.019 to 0.030 inch, incl 20% TABLE 2B - TENSILE PROPERTIES, LIGHT GAGE SHEET, SI UNITS Property Value Tensile Strength 55.2 to 89.6 MPa Elongation in 50.8 mm, mi
17、n Nominal Thickness 0.15 to 0.48 mm, incl 15% Over 0.48 to 0.76 mm, incl 20% 3.3.2 Breaking Load Specimens, 1 inch (25 mm) wide, of single thickness product or complete specimens consisting of multiple thicknesses of product shall conform to the breaking load requirements shown in Table 3; splices s
18、hall develop not less than 80% of the specified breaking load. TABLE 3A - MINIMUM BREAKING LOAD, INCH/POUND UNITS Nominal Inch Pounds Force per Inch of Width 0.00017 1.1 0.00020 1.3 0.00023 1.4 0.00025 1.6 0.00030 1.9 0.00035 2.2 0.00040 2.6 0.00045 2.9 0.00050 3.2 SAE INTERNATIONAL AMS4011D Page 4
19、of 10 TABLE 3B - MINIMUM BREAKING LOAD, SI UNITS Nominal Thickness Millimeters N/m of Width 0.0043 193 0.0051 228 0.0058 245 0.0064 280 0.0076 333 0.0089 385 0.0102 455 0.0114 508 0.0127 560 3.3.2.1 Single-Thickness Tests The average of five specimens, 1 inch (25 mm) wide clamped in testing machine
20、jaws set at 5 inches (127 mm) apart and tested with load applied by operating testing machine at a rate of approximately 0.01 inch/inch per minute (0.01 mm/mm per minute) to slightly greater than the yield strength and then at a rate of 0.4 inch/inch per minute (0.4 mm/mm per minute) to breaking loa
21、d, shall conform to requirements of 3.3.2. 3.3.2.2 Multiple-Thickness Tests Composite specimens, 1 inch (25 mm) wide by not less than 12 inches (305 mm) long consisting of five thicknesses of foil placed between two sheets of heavy paper clamped in testing machine jaws set at 8 inches (203 mm) apart
22、 and tested to failure with load applied at a uniform rate of approximately 0.5 pounds force per second (2.2 N/s), shall conform to the requirements of 3.3.2. Breaking strength of the heavy paper, determined by testing specimens of the same type and weight of paper, shall be deducted from the compos
23、ite specimen test results. 3.3.2.3 When results of tests obtained with multiple-thickness specimens do not agree with those obtained with single-thickness specimens, single-thickness test results shall apply. 3.3.3 Electrical Resistance Product, tested in accordance with ASTM B 193 at 60 to 80 F (16
24、 to 27 C), shall meet the direct current electrical resistance requirements shown in Table 4 to an accuracy of 0.003 ohms. TABLE 4A - MAXIMUM DC ELECTRICAL RESISTANCE, INCH/POUND UNITS Nominal Thickness Inch Ohm Per Foot of Length for 1 Inch Width 0.00017 0.090 0.00020 0.077 0.00023 0.066 0.00025 0.
25、061 0.00030 0.051 0.00035 0.044 0.00040 0.038 0.00045 0.034 0.00050 0.031 SAE INTERNATIONAL AMS4011D Page 5 of 10 TABLE 4B - MAXIMUM DC ELECTRICAL RESISTANCE, SI UNITS Nominal Thickness mm Ohm Per 2.54 M of Length for 25.4 mm Width 0.0043 0.75 0.0051 0.64 0.0058 0.55 0.0064 0.51 0.0076 0.43 0.0089 0
26、.36 0.0102 0.32 0.0114 0.28 0.0127 0.25 3.3.4 Nominal Covering Area Using 32 square inch (205 cm2) specimens and a density of 0.0975 pounds per cubic inch (2700 kg/m3), foil shall conform to requirements shown in Table 5. TABLE 5A - NOMINAL COVERING AREA, INCH/POUND UNITS Nominal Thickness Inch Squa
27、re Inch per Pound 0.00017 60 300 0.00020 51 300 0.00023 44 500 0.00025 41 000 0.00030 34 200 0.00035 29 300 0.00040 25 600 0.00045 22 800 0.00050 20 500 TABLE 5B - NOMINAL COVERING AREA, SI UNITS Nominal Thickness Millimeter m2/kg 0.0043 85.7 0.0051 73.0 0.0058 63.3 0.0064 58.3 0.0076 48.6 0.0089 41
28、.7 0.0102 36.4 0.0114 32.4 0.0127 29.2 SAE INTERNATIONAL AMS4011D Page 6 of 10 3.4 Quality Product, as received by purchaser, shall be uniform in quality and condition, sound, and free from holes, tears, and other discontinuities and from imperfections detrimental to usage of the product. Dents, rip
29、ples, kinks, and sharp bends are acceptable provided they are located within 0.050 inch (1.27 mm) of an edge or for foil, under 0.006 inch (0.15 mm) thick, are less than 0.030 inch (0.76 mm) deep. Product shall be as free from grease and dirt as commercially practicable. 3.5 Tolerances Shall be as f
30、ollows: 3.5.1 Thickness 3.5.1.1 Foil Shall not deviate from the thickness ordered by more than 10%. When a dispute occurs between purchaser and vendor over thickness of foil, values determined by the weighing method of ASTM E 252 shall apply. For such calculations, density shall be taken as 0.0975 p
31、ounds per cubic inch (2700 kg/m3). 3.5.1.2 Light Gage Sheet Shall conform to the requirements shown in Table 6. TABLE 6A - THICKNESS TOLERANCE, PLUS AND MINUS, INCH/POUND UNITS Specified Thickness Inch Tolerance Inch 0.006 to 0.0104, incl 0.0005 Over 0.0104 to 0.0169, incl 0.001 Over 0.0169 to 0.030
32、, incl 0.0015 TABLE 6B - THICKNESS TOLERANCE, PLUS AND MINUS, SI UNITS Specified Thickness Millimeter Tolerance Millimeter 0.015 to 0.264, incl 0.013 Over 0.264 to 0.429, incl 0.025 Over 0.429 to 0.760, incl 0.038 3.5.2 Width 3.5.2.1 Tolerance for foil up to 0.0059 inch (0.150 mm) thick shall be sho
33、wn in Table 7. TABLE 7A - WIDTH TOLERANCE FOR FOIL AND LIGHT GAGE SHEET, PLUS OR MINUS, INCH/POUND UNITS Nominal Width Inches Tolerance Inch Up to 12, excl 0.016 12 and Over 0.032 SAE INTERNATIONAL AMS4011D Page 7 of 10 TABLE 7B - WIDTH TOLERANCE FOR FOIL AND LIGHT GAGE SHEET, PLUS OR MINUS, SI UNIT
34、S Nominal Width Millimeters Tolerance Millimeters Up to 305, excl 0.41 305 and Over 0.81 3.5.2.2 Light Gage Sheet Width tolerances for light gage sheet 0.006 to 0.030 inch (0.15 to 0.76 mm), inclusive, in nominal thickness shall be shown in Table 8. TABLE 8A - WIDTH TOLERANCES, LIGHT GAGE SHEET, INC
35、H/POUND UNITS Nominal Width Inches Tolerances Inch Up to 5.99, incl 0.010 Over 5.99 to 11.99, incl 0.016 Over 11.99 to 23.99, incl 0.032 Over 23.99 to 47.99, incl 0.048 Over 47.99 to 60.00, incl 0.063 Over 60.00 0.125 TABLE 8B - WIDTH TOLERANCES, LIGHT GAGE SHEET, SI UNITS Nominal Width Millimeters
36、Tolerances Millimeters Up to 152, incl 0.25 Over 152 to 305, incl 0.41 Over 305 to 609, incl 0.81 Over 609 to 1219, incl 1.22 Over 1219 to 1524, incl 1.60 Over 1524 3.18 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of the product shall supply all samples for vendors t
37、ests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the product conforms to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Tests for composi
38、tion (3.1), tensile strength (3.3.1.1 or 3.3.1.2 as applicable), breaking load (3.3.2), nominal covering area (3.3.4), quality (3.4), and tolerances (3.5) are acceptance tests and shall be performed on each lot. SAE INTERNATIONAL AMS4011D Page 8 of 10 4.2.2 Periodic Tests Tests for electrical resist
39、ance (3.3.3) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser. 4.3 Sampling and Testing Shall be in accordance with AMS2355 and the following: 4.3.1 For Tensile and Breaking Load Tests Specimens shall be cut with th
40、e axis of specimen parallel to the direction of rolling; one specimen shall be selected for each 2000 pounds (907 kg) or fraction thereof from each lot except that not more than one sample will be required from a roll. 4.3.2 For Thickness and Nominal Covering Area Two specimens from each lot. 4.4 Re
41、ports The vendor of the product shall furnish with each shipment a report stating that the product conforms to the chemical composition and other technical requirements. This report shall include the purchase order number, lot number, AMS4011D, size, and quantity. 4.5 Resampling and Retesting Shall
42、be in accordance with AMS2355. 5. PREPARATION FOR DELIVERY 5.1 Sizes 5.1.1 Product under 0.001 inch (0.025 mm) in nominal thickness shall be supplied in rolls, wound on 3 inch (76 mm) ID cores. The diameter of the rolls shall be 6 to 12 inches (152 to 305 mm), inclusive. 5.1.2 Product 0.001 to 0.009
43、 inch (0.025 to 0.23 mm), inclusive, in nominal thickness shall be supplied in rolls, wound on 3 to 8 inch (76 to 203 mm) ID cores. The diameter of the rolls shall be 16 to 24 inches (406 to 610 mm), inclusive. 5.1.3 Product over 0.009 inch (0.23 mm) in nominal thickness shall be supplied in rolls,
44、wound on 6 to 15 inch (152 to 381 mm) ID cores. The diameter of the rolls shall not exceed 36 inches (914 mm). 5.1.4 Rolls with other internal or external diameters may be supplied if acceptable to or specified by purchaser. 5.1.5 The product in each roll shall be one continuous length, but product
45、under 0.006 inch (0.15 mm) in nominal thickness may contain a maximum of one splice for every 3000 feet (914 m) or fraction thereof per roll. Splices shall be made with pressure sensitive tape or by electric or ultrasonic welding. Splices shall be marked with a colored tape, or equivalent, that exte
46、nds over the edge of the roll so as to be easily seen at the edges of the roll. 5.1.6 Product condition and coiling shall be such that complete uncoiling may be accomplished with no tearing or other damage to the product. SAE INTERNATIONAL AMS4011D Page 9 of 10 5.2 Each wrapped roll shall be identif
47、ied with not less than the following information, either stencilled on the outer layer of the wrapping or on a suitable tag attached to the roll, preferably to the core. The marking shall be legible and shall not be obliterated by normal handling. ALUMINUM FOIL OR LIGHT GAGE SHEET, 99.45Al (1145-0),
48、 Annealed AMS4011D PURCHASE ORDER NUMBER _ MANUFACTURERS IDENTIFICATION _ THICKNESS _ WIDTH _ WEIGHT OR LENGTH _ 5.2.1 Each exterior shipping container shall be legibly marked, with not less than the information required in 5.2, so that the markings will not smear or be obliterated during normal handling. 5.3 Packaging 5.3.1 Each roll shall be wrapped in waterproof paper. 5.3.2 Each wrapped roll shall be packed in a suitable shipping container so that the
