1、_ 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLVUHSRUW is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is t
2、he sole resSRQVLELOLWRIWKHXVHU SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2016 SAE International All rights reserved. No part of this publication may b
3、e reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA)
4、Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS5356D AEROSPACE MATERIAL SPECIFICATION AMS5356 REV. D Issued 1978-10 Reaffirmed 2006-04 Revise
5、d 2016-05 Superseding AMS5356C Steel, Corrosion Resistant, Investment Castings 15Cr - 4.6Ni - 0.22Cb - 2.8Cu Solution and Precipitation Heat Treated (H1100) 130 ksi (896 MPa) Tensile Strength (Composition similar to UNS J92110) RATIONALE AMS5356D revises Reports (4.5), and Identification (5.1.2), an
6、d is a Five Year Review and update of this specification. 1. SCOPE 1.1 Form This specification covers a corrosion resistant steel in the form of investment castings. 1.2 Application These castings have been used typically for parts requiring good corrosion resistance and strength up to 600 F (316 C)
7、, but usage is not limited to such applications (see 8.3). 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a
8、 specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel:
9、 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AMS2175 Castings, Classification and Inspection of AMS2248 Chemical Check Analysis Limits, Corrosion and Heat-Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron Alloys AMS2360 Room Tempe
10、rature Tensile Properties of Castings SAE INTERNATIONAL AMS5356D Page 2 of 11 AMS2694 In-Process Welding of Castings AMS2700 Passivation of Corrosion Resistant Steels AMS2804 Identification Castings AMS-H-6875 Heat Treatment of Steel Raw Materials 2.2 ASTM Publications Available from ASTM Internatio
11、nal, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org. ASTM E8/E8M Tension Testing of Metallic Materials ASTM E18 Rockwell Hardness of Metallic Materials ASTM E353 Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chrom
12、ium-Nickel-Iron Alloys ASTM E1417/E1417M Liquid Penetrant Testing ASTM E1444/E1444M Magnetic Particle Testing ASTM E1742/E1742M Radiographic Examination 3. TECHNICAL REQUIREMENTS 3.1 Composition Castings shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods
13、in accordance with ASTM E353, by spectrochemical methods, or by other analytical methods acceptable to purchaser (see 8.2.1 and 8.2.2). Table 1 Composition Element min max Carbon Manganese Silicon Phosphorus Sulfur Chromium Nickel Columbium Copper Tantalum Nitrogen - - 0.50 - - 14.00 4.20 0.15 2.50
14、- - 0.05 0.60 1.00 0.025 0.025 15.50 5.00 0.30 3.20 0.05 0.05 SAE INTERNATIONAL AMS5356D Page 3 of 11 3.1.1 Producer may test for any element not listed in Table 1 and include this analysis in the report of 4.5. Limits of acceptability may be specified by purchaser (see 8.2.3). 3.1.2 Check Analysis
15、Composition variations shall meet the applicable requirements of AMS2248. 3.2 Melting Practice Castings and specimens shall be SRXUHGDWWKHFDVWLQJSURGXFHUVIDFLOLWHLWKHUIURPDPHOW see 8.2.4) of a master heat or directly from a master heat (see 8.2.5). 3.2.1 Revert (gates, sprues, risers, and rejected c
16、astings) may be used only in the preparation of master heats; revert shall not be re-melted directly, without refining, for pouring of castings. Melting of revert creates a new master heat. 3.2.2 Portions of two or more qualified master heats (see 3.4.2) may be melted together and poured into castin
17、gs using a procedure authorized by purchaser (see 8.2.6). 3.2.3 If modifications such as alloy additions or replenishments are made at re-melt by the producer, producer shall have a written procedure acceptable to purchaser which defines the controls, tests, and traceability criteria for both castin
18、gs and separately-cast specimens. Control factors of 4.4.2.2 shall apply. 3.3 Condition Castings shall be solution and precipitation heat treated, except as specified in 3.3.1 or 3.3.2. 3.3.1 When specified by or when acceptable to purchaser, castings shall be solution heat treated twice and precipi
19、tation heat treated. 3.3.2 When specified by purchaser, castings shall be homogenization, solution, and precipitation heat treated. 3.4 Test Specimens Specimens shall be either separately-cast, integrally-cast (see 8.2.7), or machined from casting, and shall conform to 3.2. 3.4.1 If specimens are se
20、parately-cast, producer shall have a written procedure acceptable to purchaser. Control factors of 4.4.2.2 shall apply. 3.4.2 Each master heat shall be qualified by evaluation of chemical and tensile specimens. 3.4.2.1 If alloy additions or replenishments are made at re-melt as in 3.2.3, the frequen
21、cy of sampling and testing used by the producer for qualification to 3.4.2 shall be acceptable to purchaser. 3.4.2.2 The tensile tests of 3.4.2 are not required if these tests are conducted using integrally-cast specimens (4.3.3.2) or specimens machined from castings (4.3.3.3). 3.4.3 Chemical Analys
22、is Specimens Shall be of any convenient size and shape. 3.4.4 Tensile Specimens Shall be of standard proportions in accordance with ASTM E8/E8M with 0.250 inch (6.35 mm) diameter at the reduced parallel gage section. 3.4.4.1 Separately-cast and integrally-cast specimens may be either cast to size, o
23、r cast oversize and subsequently machined to 0.250 inch (6.35 mm) diameter. 3.4.4.2 When integrally-cast specimens or specimens machined from casting are specified, specimen size and location shall be agreed upon by purchaser and producer (see 8.2.8 and 8.5). SAE INTERNATIONAL AMS5356D Page 4 of 11
24、3.5 Heat Treatment Castings and representative tensile specimens shall be heat treated in accordance with AMS-H-6875 except as specified in 3.5.1. 3.5.1 Castings and Tensile Specimens 3.5.1.1 Homogenization Heat Treatment (When Specified) Heat to 2100 F 25 F (1149 C 14 C), hold at heat for not less
25、than 90 minutes, and cool as required. 3.5.1.2 Solution Heat Treatment Heat to 1900 F 25 F (1038 C 14 C), hold at heat for 60 minutes per inch (25 mm) of maximum cross-section, and cool to below 90 F (32 C) at a rate equivalent to an air cool or faster. 3.5.1.3 Precipitation Heat Treatment Heat to 1
26、100 F 15 F (593 C 8 C), hold at heat for 4 hours 0.25 hour, and cool in air. 3.5.2 Tensile specimens used for master heat qualification may be heat treated separately from castings. 3.6 Properties Conformance shall be based upon testing of separately-cast specimens, unless purchaser specifies integr
27、ally-cast specimens or specimens machined from castings. 3.6.1 Room Temperature Tensile Properties Shall be as specified in 3.6.1.1 or 3.6.1.2, determined in accordance with ASTM E8/E8M. Properties other than those listed may be defined as specified in AMS2360. 3.6.1.1 Separately-Cast Specimens Shal
28、l be as shown in Table 2. Table 2 - Minimum tensile properties Property Value Tensile Strength Yield Strength at 0.2% Offset Elongation in 4D Reduction of Area 130 ksi (896 MPa) 120 ksi (827 MPa) 8% 20% 3.6.1.2 Integrally-Cast Specimens or Specimens Machined from Castings Shall be as shown in Table
29、3. Table 3 - Minimum tensile properties Property Value Tensile Strength Yield Strength at 0.2% Offset Elongation in 4D Reduction of Area 130 ksi (896 MPa) 120 ksi (827 MPa) 6% 18% SAE INTERNATIONAL AMS5356D Page 5 of 11 3.6.2 Hardness Shall be as follows, determined in accordance with ASTM E18: 3.6.
30、2.1 Castings Castings which are heat treated in accordance with 3.3 shall have hardness of 33 to 40 HRC (see 4.3.5.2). 3.6.2.2 Representative Specimens Not applicable. 3.7 Quality 3.7.1 Castings, as received by purchaser, shall be uniform in quality and condition. Castings shall, to the extent defin
31、ed in 3.7.2, 3.7.3, and 3.7.4, or in supplemental standards specified by the purchaser, be free from porosity, foreign materials, and imperfections detrimental to their performance. Castings shall be free of cracks, laps, hot tears, and cold shuts, and free of scale and other surface contamination w
32、hich would obscure defects. 3.7.1.1 Unless otherwise specified, castings shall be sufficiently cleaned such that, after passivation by purchaser, the cast surfaces shall meet the corrosion test requirement of AMS2700. 3.7.2 Castings shall be produced under radiographic control. This control shall co
33、nsist of radiographic examination of each casting part number until foundry manufacturing controls in accordance with 4.4.2 have been established. Additional radiography shall be conducted in accordance with the frequency of inspection specified by purchaser or as necessary to ensure continued maint
34、enance of internal quality. 3.7.2.1 Radiographic inspection shall be conducted in accordance with ASTM E1742/E1742M or another method specified by purchaser. 3.7.3 When specified, additional nondestructive testing shall be performed as follows: 3.7.3.1 Fluorescent penetrant inspection in accordance
35、with ASTM E1417/E1417M or another method specified by purchaser. 3.7.3.2 Magnetic particle inspection in accordance with ASTM E1444/E1444M or another method specified by purchaser. 3.7.4 Acceptance standards for radiographic, fluorescent penetrant, magnetic particle, visual, and other inspection met
36、hods shall be as agreed upon by purchaser and producer (see 8.2.8). AMS2175 may be used to specify acceptance standards (casting grade) and frequency of inspection (casting class). 3.7.4.1 When acceptance standards are not specified, Grade C of AMS2175 shall apply for each applicable method of inspe
37、ction. 3.7.5 Castings shall not be peened, plugged, impregnated, or welded unless authorized by purchaser. 3.7.5.1 When authorized by purchaser, welding in accordance with AMS2694 or another welding program acceptable to purchaser may be used. SAE INTERNATIONAL AMS5356D Page 6 of 11 4. QUALITY ASSUR
38、ANCE PROVISIONS 4.1 Responsibility for Inspection The producer of castings shall supply all samples for producers tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that t
39、he castings conform to specified requirements. 4.2 Classification of Tests 4.2.1 Acceptance Tests Composition (3.1), tensile properties (3.6.1), hardness of castings (3.6.2.1), and applicable requirements of quality (3.7) are acceptance tests and shall be performed as specified in 4.3. 4.2.2 Periodi
40、c Tests Corrosion resistance (3.7.1.1) and radiographic soundness (3.7.2) are periodic tests and shall be performed at a frequency selected by producer unless frequency of testing is specified by purchaser. 4.2.3 Preproduction Tests All technical requirements are preproduction tests and shall be per
41、formed on sample castings (4.3.2), when a change in control factors occurs (4.4.2.2), and when purchaser deems confirmatory testing to be required. 4.3 Sampling and Testing The minimum testing performed by producer shall be in accordance with the following: 4.3.1 One chemical analysis specimen or a
42、casting from each master heat shall be tested for conformance with Table 1; if 3.4.2.1 applies, test frequency shall be acceptable to purchaser. 4.3.2 One preproduction casting in accordance with 4.4 shall be tested to the requirements of the casting drawing and to all technical requirements. 4.3.2.
43、1 Dimensional inspection sample quantity shall be as specified by purchaser. 4.3.3 Tensile tests shall be conducted to determine conformance with 3.6. Sampling and test frequency is dependent upon the type and origin of the specimen specified by purchaser (see 3.6) or selected by producer (see 4.3.3
44、.4). When 3.4.2.1 applies, test frequency shall be acceptable to purchaser. 4.3.3.1 For separately-cast specimens in the fully heat treated condition (see 3.3 and 3.5.1), one specimen from each master heat shall be tested for conformance to 3.6.1.1 (see 8.2.5). 4.3.3.2 For integrally-cast specimens
45、in the fully heat treated condition (see 3.3 and 3.5.1), two specimens shall be randomly selected from each lot and tested for conformance to 3.6.1.2 (see 8.2.9). 4.3.3.3 For specimens machined from castings, one casting shall be randomly selected from each lot and tested after full heat treatment (
46、see 3.3 and 3.5.1) at each location shown on the engineering drawing for conformance to 3.6.1.2. 4.3.3.3.1 When size and location of specimens are not shown, two test specimens shall be tested, one from the thickest section and one from the thinnest section. Once established under 4.4.2.2, test loca
47、tions may be changed only as agreed upon by purchaser and producer. SAE INTERNATIONAL AMS5356D Page 7 of 11 4.3.3.4 When acceptable to purchaser, specimens machined from casting may be used in lieu of both separately-cast and integrally-cast specimens, and integrally-cast specimens may be used in li
48、eu of separately-cast specimens. In each case, the resultant properties must conform to the requirements of 3.6 for that type of specimen. 4.3.3.4.1 When specimens are selected for test as in 4.3.3.4 from an origin other than that specified by purchaser, producer shall include in the report of 4.5 a description of the origin of the specimen that was tested. 4.3.3.5 When casting size, section thickness, gating method, or other factors do not permit conformance with 4.3.3.2 or 4.3.3.3, sampling and testing shall
