1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.Copyright 2012 SAE InternationalAll rights reserved. No part of this publication may b
3、e reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (outside USA)Fax
4、: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visithttp:/www.sae.org/technical/standards/AMS5805HAEROSPACEMATERIALSPECIFICATIONAMS5805 REV. HIssued 1962-01Revised 2012-07Superseding AMS5805GStee
5、l, Corrosion and Heat Resistant, Welding Wire15Cr - 25.5Ni - 1.2Mo - 2.1Ti - 0.004B - 0.30VVacuum Induction Melted, Environment Controlled Packaging(Composition similar to UNS S66286)RATIONALEAMS5805H is a result of a Five Year Review and update. It implements standard industry practice and standard
6、s for winding (3.5.2.1), cast (3.5.2.2, Table 2) and helix (3.5.2.3, Table 2).1. SCOPE1.1 FormThis specification covers a corrosion and heat resistant steel in the form of welding wire.1.2 ApplicationThis wire has been used typically as filler metal for gas-tungsten-arc or gas-metal-arc welding of c
7、ritical weldments of precipitation-hardenable, corrosion and heat resistant steels of similar composition where the weld area is required to have strength and corrosion resistance comparable to those of the parent metal, but usage is not limited to such application.2. APPLICABLE DOCUMENTSThe issue o
8、f the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issueis specified. When the referenced document has been cancelled and no s
9、uperseding document has been specified, the last published issue of that document shall apply.SAE AMS5805H Page 2 of 62.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.
10、sae.org.AMS2248 Chemical Check Analysis Limits, Corrosion and Heat-Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron AlloysAMS2371 Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steels and Alloys, Wrought Products and Forging StockAMS2814 Packaging
11、 and Marking of Packages of Welding Wire, Premium QualityAMS2816 Identification, Welding Wire, Tab Marking MethodAMS2819 Identification, Welding Wire, Direct Color Code SystemARP1876 Weldability Test for Weld Filler Metal WireARP4926 Alloy Verification and Chemical Composition Inspection of Welding
12、Wire2.2 ASTM PublicationsAvailable from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM E 353 Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chromium-Nickel-Iron Alloys3. TECHNICAL REQUIREME
13、NTS3.1 Wire CompositionWire shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E 353, by spectrochemical methods, or by other analytical methods acceptable to purchaser.TABLE 1 - COMPOSITIONElement min maxCarbonManganeseSiliconPhos
14、phorusSulfurChromiumNickelMolybdenumTitaniumBoronVanadiumCobaltAluminumOxygen (3.1.1)Nitrogen (3.1.1)Hydrogen (3.1.1)-13.5024.001.001.900.0030.10-0.040.350.250.010.00516.0027.001.502.300.0050.501.000.350.005 (50 ppm)0.005 (50 ppm)0.0005 ( 5 ppm)SAE AMS5805H Page 3 of 63.1.1 Except for hydrogen, nitr
15、ogen, and oxygen, chemical analysis of initial ingot, bar, or rod stock before drawing is acceptable provided the processes used for drawing or rolling, annealing, and cleaning are controlled to ensure continued conformance to composition requirements. Hydrogen, nitrogen, and oxygen shall be determi
16、ned on each lot at finished diameter.3.1.2 Check AnalysisComposition variations shall meet the applicable requirements of AMS2248. No variation is permitted for oxygen, nitrogen, or hydrogen.3.2 Melting PracticeAlloy shall be vacuum induction melted; it may be vacuum arc remelted, but remelting is n
17、ot required.3.3 ConditionCold finished, bright finish, in a temper and with a surface finish which will provide proper feeding of the wire in machine welding equipment.3.4 Fabrication3.4.1 Wire shall be formed from rod or bar descaled by a process which does not affect the composition of the wire. S
18、urface irregularities inherent with a forming process that does not tear the wire surfaces are acceptable provided the wire conforms to the tolerances of 3.7.3.4.2 Butt welding is permissible provided both ends to be joined are alloy verified using a method capable of distinguishing the alloy from a
19、ll other alloys processed in the facility, or the repair is made at the wire processing station. The butt weld shall not interfere with uniform, uninterrupted feeding of the wire in machine welding.3.4.3 In-process annealing, if required, between cold rolling or drawing operations, shall be performe
20、d in vacuum or protective atmospheres to ensure freedom from surface oxidation and absorption of other extraneous materials.3.4.4 Residual elements, drawing compounds, oxides, dirt, oil, dissolved gasses and other foreign materials picked up during wire processing that can adversely affect the weldi
21、ng characteristics, the operation of the equipment, or theproperties of the weld metal, shall be removed by cleaning processes that will neither result in pitting nor cause gas adsorption by the wire or deposition of substances harmful to welding operations.3.5 PropertiesWire shall conform to the fo
22、llowing requirements:3.5.1 WeldabilityMelted wire shall flow smoothly and evenly during welding and shall produce acceptable welds determined by a procedure agreed upon by purchaser and vendor. The referee method of ARP1876 may be used to resolve weldability disputes.SAE AMS5805H Page 4 of 63.5.2 Sp
23、ooled WireShall conform to 3.5.2.1, 3.5.2.2, and 3.5.2.3.3.5.2.1 WindingFiller metal in coils and on spools shall be wound so that kinks, waves, sharp bends, overlapping, or wedging are not encountered, leaving the filler metal free to unwind without restriction. The outside end of the electrode (th
24、e end where welding is to begin) shall be identified so it can be located readily and shall be fastened to avoid unwinding. The winding shall be level winding.3.5.2.2 CastWire, wound on standard diameter spools as shown in Table 2 shall have imparted to it a curvature such that a specimen sufficient
25、 in length to form one loop with a 1-inch (25-mm) overlap, when cut from the spool and laid on a flat surface, shall form a circle (cast) within the limits shown in Table 2.3.5.2.3 HelixThe specimen on which cast was determined, when laid on a flat surface and measured between adjacent turns, shall
26、show a vertical separation not greater than shown in Table 2.TABLE 2A - CAST AND HELIX REQUIREMENTS INCH-POUND UNITSSpool DiameterCast-DiameterInchesHelixInchesinches min max max4 2.5 15 0.588 50 112 15 50 1TABLE 2B - CAST AND HELIX REQUIREMENTS SI UNITSSpool DiameterCastMillimetersHelixMillimetersM
27、illimeters min max max100 65 380 13200 200 1300 25300 380 1300 253.6 QualityWire, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to welding operations, operation of welding equipment, or properties of the
28、 deposited weld metal.3.7 Sizes and TolerancesWire shall be furnished in the sizes and to the tolerances shown in 3.7.1 and 3.7.2.3.7.1 DiameterShall be as shown in Table 3.SAE AMS5805H Page 5 of 6TABLE 3A - SIZES AND DIAMETER TOLERANCES, INCH/POUND UNITSFormNominal DiameterInchToleranceInchPlus and
29、MinusCut LengthsCut LengthsSpoolsSpoolsSpools0.030, 0.035, 0.0450.062, 0.078, 0.094, 0.125, 0.156, 0.1870.007, 0.010, 0.0150.020, 0.030, 0.035, 0.0450.062, 0.078, 0.0940.0010.0020.00050.0010.002TABLE 3B - SIZES AND DIAMETER TOLERANCES, SI UNITSFormNominal DiameterMillimetersToleranceMillimeterPlus a
30、ndMinusCut LengthsCut LengthsSpoolsSpoolsSpools0.76, 0.89, 1.141.57, 1.98, 2.39, 3.18, 3.96, 4.750.18, 0.25, 0.380.51, 0.76, 0.89, 1.141.57, 1.98, 2.390.0250.050.0130.0250.053.7.2 LengthCut Lengths shall be furnished in 18, 27, or 36-inch (457, 686, or 914-mm) lengths, as ordered, and shall not vary
31、 more than +0, -0.5 inch (-13 mm) from the length ordered.4. QUALITY ASSURANCE PROVISIONS4.1 Responsibility for InspectionThe vendor of wire shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to pe
32、rform any confirmatory testing deemed necessary to ensure that the wire conforms to specified requirements.4.2 Classification of Tests4.2.1 Composition (3.1), sizes and tolerances (3.7), and alloy verification (5.2) are acceptance tests and shall be performed on each heat or lot as applicable.4.2.2
33、Periodic TestsWeldability (3.5.1), cast (3.5.2.2), and helix (3.5.2.3) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser.4.3 Sampling and TestingShall be in accordance with AMS2371.4.4 ReportsThe vendor of wire shall
34、 furnish with each shipment a report showing the results of tests for chemical composition of each heat or lot as applicable and stating that the wire conforms to the other technical requirements. This report shall include the purchase order number, heat and lot numbers, AMS5805H, nominal size, and
35、quantity.SAE AMS5805H Page 6 of 64.5 Resampling and RetestingShall be in accordance with AMS2371.5. PREPARATION FOR DELIVERY5.1 Wire shall be supplied either on spools in one continuous length for machine welding or in cut lengths for manual welding, as ordered. Wire on each spool or in each package
36、 of cut lengths shall be from the same heat of steel.5.2 Alloy Verification5.2.1 Wire from each spool or package of cut lengths shall be alloy verified by a method acceptable to purchaser and vendor. The alloy verification methods of ARP4926 are recommended.5.2.2 An 8-inch (203-mm) length of wire sh
37、all be made accessible at both ends of each spool for alloy verification.5.3 IdentificationShall be in accordance with AMS2816 unless AMS2819 or another method is specified by purchaser.5.4 Packaging and MarkingShall be in accordance with AMS2814.6. ACKNOWLEDGMENTA vendor shall mention this specific
38、ation number and its revision letter in all quotations and when acknowledging purchase orders.7. REJECTIONSWire not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection.8. NOTES8.1 A change bar (|) located in the left margin is for the convenien
39、ce of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in
40、original publications, nor in documents that contain editorial changes only.8.2 Terms used in AMS are clarified in ARP1917.8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as th
41、e approximate equivalents of the primary units and are presented only for information.8.4 Purchase documents should specify not less than the following:AMS5805HSize and form (spools or cut lengths) of wire desiredLength of cut lengths or weight of spools desiredQuantity of wire desired.PREPARED BY AMS COMMITTEE “F”
