1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2012 SAE InternationalAll rights reserved. No part of this publi
3、cation may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (out
4、side USA)Fax: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visithttp:/www.sae.org/technical/standards/AMS5811DAEROSPACEMATERIALSPECIFICATIONAMS5811 REV. DIssued 1984-07Revised 2012-06Superseding
5、AMS5811CSteel, Corrosion and Heat Resistant, Welding Wire15Cr - 30Ni - 1.2Mo - 2.2Ti - 0.25Al - 0.001B - 0.030V (0.01 - 0.03C)Vacuum Induction Melted, Environment Controlled PackagingRATIONALEAMS5811D is the result of a Five Year Review and update. It implements standard industry practice and standa
6、rds for winding (3.5.2.1), cast (3.5.2.2, Table 2) and helix (3.5.2.3, Table 2).1. SCOPE1.1 FormThis specification covers a corrosion and heat resistant steel in the form of welding wire.1.2 ApplicationThis wire has been used typically as filler metal for gas-metal-arc welding or gas-tungsten-arc of
7、 critical weldments of precipitation-hardenable, corrosion and heat resistant steels of similar composition where the weld area is required to have strength and corrosion resistance comparable to those of the parent metal, but usage is not limited to such applications. This filler metal provides joi
8、nts with increased crack resistance over those using AMS5805 wire when welding similar steels.2. APPLICABLE DOCUMENTSThe issue of the following documents in effect on the date of the purchase order forms a part of this specification to theextent specified herein. The supplier may work to a subsequen
9、t revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply.2.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive,
10、Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS2248 Chemical Check Analysis Limits, Corrosion and Heat-Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron AlloysAMS2371 Quality Assurance Sampling and Test
11、ing, Corrosion and Heat-Resistant Steels and Alloys, Wrought Products and Forging StockSAE AMS5811D Page 2 of 7AMS2814 Packaging and Marking of Packages of Welding Wire, Premium QualityAMS2816 Identification, Welding Wire, Tab Marking MethodAMS2819 Identification, Welding Wire, Direct Color Code Sys
12、temAMS5805 Steel, Corrosion and Heat Resistant, Welding Wire, 15Cr - 25.5Ni - 1.20Mo - 2.1Ti - 0.004B - 0.30V, Vacuum Induction Melted, Environment Controlled PackagingARP1876 Weldability Test for Weld Filler Metal WireARP4926 Alloy Verification and Chemical Composition Inspection of Welding Wire2.2
13、 ASTM PublicationsAvailable from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM E 353 Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chromium-Nickel-Iron Alloys3. TECHNICAL REQUIREMENTS3.1
14、CompositionWire shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E 353, by spectrochemical methods, or by other analytical methods acceptable to purchaser.TABLE 1 - COMPOSITIONElement min maxCarbon 0.01 0.03Manganese - 0.20Silico
15、n - 0.10Phosphorus - 0.006Sulfur - 0.005Chromium 13.50 16.00Nickel 29.00 31.00Molybdenum 1.00 1.50Titanium 2.00 2.30Aluminum 0.15 0.35Boron 0.0005 0.002Vanadium 0.10 0.50Oxygen - 0.005 (50 ppm)Nitrogen - 0.005 (50 ppm)Hydrogen - 0.0005 ( 5 ppm)SAE AMS5811D Page 3 of 73.1.1 Except for hydrogen, nitro
16、gen, and oxygen, chemical analysis of initial ingot, bar, or rod stock before drawing is acceptable provided the processes used for drawing or rolling, annealing, and cleaning are controlled to ensure continued conformance to composition requirements. Hydrogen, nitrogen, and oxygen shall be determin
17、ed on each lot at finished diameter.3.1.2 Check AnalysisComposition variations shall meet the applicable requirements of AMS2248. No variation over maximum is permitted for oxygen, nitrogen, or hydrogen.3.2 Melting PracticeAlloy shall be vacuum induction melted; it may be vacuum arc remelted, but re
18、melting is not required.3.3 ConditionCold drawn, bright finish, in a temper and with a surface finish which will provide proper feeding of the wire in machine welding equipment.3.4 Fabrication3.4.1 Wire shall be formed from rod or bar descaled by a process which does not affect the composition of th
19、e wire. Surface irregularities inherent with a forming process that does not tear the wire surfaces are acceptable provided the wire conforms to the tolerances of 3.7.3.4.2 Butt welding is permissible provided both ends to be joined are alloy verified using a method capable of distinguishing the all
20、oy from all other alloys processed in the facility, or the repair is made at the wire processing station. The butt weld shall not interfere with uniform, uninterrupted feeding of the wire in machine welding.3.4.3 In-process annealing, if required, between cold rolling or drawing operations, shall be
21、 performed in vacuum or protective atmospheres to ensure freedom from surface oxidation and absorption of other extraneous materials.3.4.4 Residual elements, drawing compounds, oxides, dirt, oil, dissolved gasses and other foreign materials picked up during wire processing that can adversely affect
22、the welding characteristics, the operation of the equipment, or the properties of the weld metal, shall be removed by cleaning processes that will neither result in pitting nor cause gas adsorption by the wire or deposition of substances harmful to welding operations.3.5 PropertiesWire shall conform
23、 to the following requirements:3.5.1 WeldabilityMelted wire shall flow smoothly and evenly during welding and shall produce acceptable welds determined by a procedure agreed upon by purchaser and vendor. The referee method of ARP1876 may be used to resolve weldability disputes.SAE AMS5811D Page 4 of
24、 73.5.2 Spooled WireShall conform to 3.5.2.1, 3.5.2.2, and 3.5.2.3.3.5.2.1 WindingFiller metal in coils and on spools shall be wound so that kinks, waves, sharp bends, overlapping, or wedging are not encountered, leaving the filler metal free to unwind without restriction. The outside end of the ele
25、ctrode (the end where welding is to begin) shall be identified so it can be located readily and shall be fastened to avoid unwinding. The winding shall be level winding.3.5.2.2 CastWire, wound on standard diameter spools as shown in Table 2 shall have imparted to it a curvature such that a specimen
26、sufficient in length to form one loop with a 1-inch (25-mm) overlap, when cut from the spool and laid on a flat surface, shall form a circle (cast) within the limits shown in Table 23.5.2.3 HelixThe specimen on which cast was determined, when laid on a flat surface and measured between adjacent turn
27、s, shall show a vertical separation not greater than shown in Table 2.TABLE 2TABLE 2A - CAST AND HELIX REQUIREMENTS INCH-POUND UNITSSpool DiameterCast-DiameterInchesHelixInchesinches min max max4 2.5 15 0.58850112 15 50 1TABLE 2B - CAST AND HELIX REQUIREMENTS SI UNITSSpool DiameterCastMillimetersHel
28、ixMillimetersMillimeters min max max100 65 380 13200 200 1300 25300 380 1300 253.6 QualityWire, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to welding operations, operation of welding equipment, or pro
29、perties of the deposited weld metal.3.7 Sizes and TolerancesWire shall be furnished in the sizes and to the tolerances shown in 3.7.1 and 3.7.2.3.7.1 DiameterShall be as shown in Table 3.SAE AMS5811D Page 5 of 7TABLE 3TABLE 3A - SIZES AND DIAMETER TOLERANCES, INCH/POUND UNITSFormNominal DiameterInch
30、ToleranceInchPlus and MinusCut LengthsCut LengthsSpoolsSpoolsSpools0.030, 0.035, 0.0450.062, 0.078, 0.094, 0.125, 0.156, 0.1870.007, 0.010, 0.0150.020, 0.030, 0.035, 0.0450.062, 0.078, 0.0940.0010.0020.00050.0010.002TABLE 3B - SIZES AND DIAMETER TOLERANCES, SI UNITSFormNominal DiameterMillimetersTol
31、eranceMillimeterPlus andMinusCut LengthsCut LengthsSpoolsSpoolsSpools0.76, 0.89, 1.141.57, 1.98, 2.39, 3.18, 3.96, 4.750.18, 0.25, 0.380.51, 0.76, 0.89, 1.141.57, 1.98, 2.390.0250.050.0130.0250.053.7.2 LengthCut lengths shall be furnished in 18, 27, or 36-inch (457, 686, or 914-mm) lengths, as order
32、ed, and shall not vary more than +0, 0.5 inch (13 mm) from the length ordered.4. QUALITY ASSURANCE PROVISIONS4.1 Responsibility for InspectionThe vendor of wire shall supply all samples for vendors tests and shall be responsible for the performance of all required tests. Purchaser reserves the right
33、 to sample and to perform any confirmatory testing deemed necessary to ensure that the wire conforms to specified requirements.4.2 Classification of Tests4.2.1 Acceptance TestsComposition (3.1), sizes and tolerances (3.7), and alloy verification (5.2) are acceptance tests and shall be performed onea
34、ch heat or lot as applicable.4.2.2 Periodic TestsWeldability (3.5.1), cast (3.5.2.2), and helix (3.5.2.3) are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser.4.3 Sampling and TestingShall be in accordance with AMS2371.
35、SAE AMS5811D Page 6 of 74.4 ReportsThe vendor of wire shall furnish with each shipment a report showing the results of tests for chemical composition of each heat or lot as applicable and stating that the wire conforms to the other technical requirements. This report shall include the purchase order
36、 number, heat and lot numbers, AMS5811D, nominal size, and quantity.4.5 Resampling and RetestingShall be in accordance with AMS2371.5. PREPARATION FOR DELIVERY5.1 Wire shall be supplied either on spools in one continuous length for machine welding or in cut lengths for manual welding, as ordered. Wi
37、re on each spool or in each package of cut lengths shall be from the same heat of steel.5.2 Alloy Verification5.2.1 Wire from each spool or package of cut lengths shall be alloy verified by a method acceptable to purchaser and vendor. The alloy verification methods of ARP4926 are recommended.5.2.2 A
38、n 8-inch (203-mm) length of wire shall be made accessible at both ends of each spool for alloy verification.5.3 IdentificationShall be in accordance with AMS2816 unless AMS2819 or another method is specified by purchaser.5.4 Packaging and MarkingShall be in accordance with AMS2814.6. ACKNOWLEDGMENTA
39、 vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders.7. REJECTIONSWire not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection.8. NOTES8.1 A change bar (l) located in t
40、he left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. C
41、hange bars and (R) are not used in original publications, nor in documents that contain editorial changes only.8.2 Terms used in AMS are clarified in ARP1917.8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions andproperties in SI units and the Ce
42、lsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information.SAE AMS5811D Page 7 of 78.4 Purchase documents should specify not less than the following:AMS5811DSize and form (spools or cut lengths) of wire desiredLength of cut lengths or weight of spools desiredQuantity of wire desired.PREPARED BY AMS COMMITTEE “F”
