1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2015 SAE InternationalAll rights reserved. No part of this publi
3、cation may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)Tel: +1 724-776-4970 (out
4、side USA)Fax: 724-776-0790Email: CustomerServicesae.orgSAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visithttp:/www.sae.org/technical/standards/AMS5835DAEROSPACEMATERIAL SPECIFICATIONAMS5835 REV. DIssued 1984-07Reaffirmed 2010-05Revised
5、2015-12Superseding AMS5835CNickel Alloy, Corrosion and Heat-Resistant, Welding Wire72Ni -3.2Mn -20Cr -2.5Cb -0.48TiVacuum Induction Melted, Environment Controlled Packaging(Composition similar to UNS N06082)RATIONALEAMS5835D revises Fabrication (3.4.2) and Length (3.7.2), and is a Five Year Review a
6、nd update of this specification.1. SCOPE1.1 FormThis specification covers a corrosion and heat-resistant nickel alloy in the form of welding wire.1.2 ApplicationThis wire has been used typically as filler metal for gas-tungsten-arc or gas-metal-arc welding of nickel-chromium alloys, but usage is not
7、 limited to such applications.2. APPLICABLE DOCUMENTSThe issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is sp
8、ecified. When the referenced document has been canceled and no superseding document has been specified, the last published issue of that document shall apply.2.1 SAE PublicationsAvailable from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Can
9、ada) or +1 724-776-4970 (outside USA), www.sae.org.AMS2269 Chemical Check Analysis Limits, Nickel, Nickel Alloys, and Cobalt AlloysAMS2371 Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steels and Alloys, Wrought Products and Forging StockAMS2814 Packaging and Marking of Packag
10、es of Welding Wire, Premium QualityAMS2816 Identification Welding Wire, Tab Marking MethodSAE INTERNATIONAL AMS5835D Page 2 of 6AMS2819 Identification, Welding Wire Direct Color Code SystemARP1313 Determination of Trace Elements in High Temperature AlloysARP1876 Weldability Test for Weld Filler Meta
11、l WireARP4926 Alloy Verification and Chemical Composition Inspection of Welding Wire2.2 ASTM PublicationsAvailable from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM E354 Chemical Analysis of High-Temperature, Electri
12、cal, Magnetic, and Other Similar Iron, Nickel, and Cobalt Alloys3. TECHNICAL REQUIREMENTS3.1 CompositionWire shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E354, by spectrochemical methods, or by other analytical methods accept
13、able to purchaser except that selenium, lead, and bismuth shall be determined in accordance with ARP1313, and oxygen and nitrogen shall be determined by Leco Analyzer or equivalent.Table 1 - CompositionElement min maxCarbonManganeseSiliconPhosphorusSulfurChromiumNickelColumbiumTitaniumCobaltTantalum
14、AluminumBoronIronCopperTinLeadBismuthSeleniumMagnesiumOxygen (3.1.1)Nitrogen (3.1.1)-3.00 -18.0067.002.000.20-0.03 3.50 0.10 0.0100.00722.00 -3.00 0.75 0.10 0.30 0.100.001 1.00 0.250.0050.001 ( 10 ppm)0.0002 ( 2 ppm)0.0006 ( 6 ppm)0.050.0050 ( 50 ppm)0.010 (100 ppm)SAE INTERNATIONAL AMS5835D Page 3
15、of 63.1.1 Except for nitrogen and oxygen, chemical analysis of initial ingot, bar or rod stock before drawing is acceptable provided the processes used for drawing or rolling, and for annealing and cleaning are controlled to ensure continued conformance to chemical composition requirements. Nitrogen
16、 and oxygen shall be determined at finished diameter.3.1.2 Check AnalysisComposition variations shall meet the applicable requirements of AMS2269. No variation is permitted for lead, bismuth, selenium, oxygen, and nitrogen.3.2 Melting PracticeAlloy shall be vacuum induction melted; it may be multipl
17、e melted using consumable electrode practice in the remelt cycle but remelting is not required.3.3 ConditionCold drawn, bright finish, in a temper which will provide proper feeding of the wire in machine welding equipment.3.4 Fabrication3.4.1 Wire shall be formed from rod or bar descaled by a proces
18、s which does not affect the composition of the wire.Surface irregularities inherent with a forming process that do not tear the wire surfaces are acceptable provided the wire conforms to the tolerances of 3.7.3.4.2 Butt welding is permissible only at diameters larger than final finished product size
19、 provided both ends to be joined are alloy verified using a method capable of distinguishing the alloy from all other alloys processed in the facility, or the repair is made at the wire processing station. The butt weld shall not interfere with uniform, uninterrupted feeding of the wire in machine w
20、elding.3.4.3 In-process annealing, if required, between cold rolling or drawing operations, shall be performed in vacuum or protective atmospheres to ensure freedom from surface oxidation and absorption of other extraneous elements.3.4.4 Residual elements, drawing compounds, oxides, dirt, oil, disso
21、lved gasses, and other foreign materials picked up during wire processing that can adversely affect the welding characteristics, the operation of the equipment, or the properties of the weld metal, shall be removed by cleaning processes that will neither result in pitting nor cause gas absorption by
22、 the wire or deposition of substances harmful to welding operations.3.5 PropertiesWire shall conform to the following requirements:3.5.1 WeldabilityMelted wire shall flow smoothly and evenly during welding and shall produce acceptable welds. ARP1876 may be used to resolve disputes.3.5.2 Spooled Wire
23、Shall conform to 3.5.2.1 and 3.5.2.2.3.5.2.1 CastWire, wound on standard 12 inch (305 mm) diameter spools, shall have imparted to it a curvature such that a specimen sufficient in length to form one loop with a nominal 1 inch (25 mm) overlap when cut from the spool and laid on a flat surface, shall
24、form a circle 15 to 50 inches (381 to 1270 mm) in diameter.SAE INTERNATIONAL AMS5835D Page 4 of 63.5.2.2 HelixThe specimen on which cast was determined, when laid on a flat surface and measured between adjacent turns, shall show a vertical separation not greater than 1 inch (25 mm).3.6 QualityWire,
25、as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to welding operations, operation of welding equipment, or properties of the deposited weld metal.3.7 Sizes and TolerancesWire shall be supplied in the sizes
26、and to the tolerances shown in 3.7.1 and 3.7.2.3.7.1 DiameterShall be as shown in Table 2.Table 2A - Sizes and diameter tolerances, inch/pound unitsFormNominal DiameterInchToleranceInchPlusToleranceInchMinusCut LengthsCut LengthsSpools Spools Spools 0.030, 0.035, 0.0450.062, 0.078, 0.094, 0.125, 0.1
27、56, 0.1870.007, 0.010, 0.0150.020, 0.030, 0.035, 0.045, 0.0620.078, 0.094 0.001 0.002 0.00050.001 0.002 0.002 0.002 0.00050.002 0.002 Table 2B - Sizes and diameter tolerances, SI unitsFormNominal DiameterMillimetersToleranceMillimeterPlusToleranceMillimeterMinusCut LengthsCut LengthsSpools Spools Sp
28、ools 0.76, 0.89, 1.141.57, 1.98, 2.39, 3.18, 3.96, 4.750.18, 0.25, 0.380.51, 0.76, 0.89, 1.14, 1.571.98, 2.39 0.025 0.05 0.0130.0250.05 0.05 0.05 0.0130.05 0.05 3.7.2 LengthCut lengths shall be furnished in 18, 27, or 36-inch (457, 686, or 914 mm) lengths, or other lengths when specified by purchase
29、r, and shall not vary more than +0, -0.5 inch (-13 mm) from the length ordered.SAE INTERNATIONAL AMS5835D Page 5 of 64. QUALITY ASSURANCE PROVISIONS4.1 Responsibility for InspectionThe producer of wire shall supply all samples for producers tests and shall be responsible for the performance of all r
30、equired tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the wire conforms to specified requirements.4.2 Classification of Tests4.2.1 Acceptance TestsComposition (3.1), sizes and tolerances (3.7), and alloy verification (5.2.1) are
31、 acceptance tests and shall be performed on each heat or lot as applicable.4.2.2 Periodic TestsWeldability (3.5.1), cast (3.5.2.1), and helix (3.5.2.2) are periodic tests and shall be performed at a frequency selected by the producer unless frequency of testing is specified by purchaser.4.3 Sampling
32、 and TestingShall be in accordance with AMS 2371.4.4 ReportsThe producer of wire shall furnish with each shipment a report showing the results of tests for chemical composition of each heat and/or lot as applicable, and stating that the wire conforms to the other technical requirements. This report
33、shall include the purchase order number, heat and lot numbers, AMS5835D, nominal size, form and quantity.4.5 Resampling and RetestingShall be in accordance with AMS2371.5. PREPARATION FOR DELIVERY5.1 Wire shall be supplied either on spools in one continuous length for machine welding or in cut lengt
34、hs for manual welding, as ordered. Wire on each spool or in each package of cut lengths shall be from the same heat of steel.5.2 Alloy Verification5.2.1 Wire from each spool or package of cut lengths shall be alloy verified by a method acceptable to purchaser and vendor. The alloy verification metho
35、ds of ARP4926 are recommended.5.2.2 An 8-inch (203-mm) length of wire shall be made accessible at both ends of each spool for alloy verification.5.3 IdentificationShall be in accordance with AMS2816 unless AMS2819 or another method is specified by purchaser.5.4 Packaging and MarkingShall be in accor
36、dance with AMS2814.SAE INTERNATIONAL AMS5835D Page 6 of 66. ACKNOWLEDGMENTA producer shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders.7. REJECTIONSWire not conforming to this specification, or to modifications authorized by purc
37、haser, will be subject to rejection.8. NOTES8.1 Revision IndicatorA change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the
38、 document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only.8.2 Terms used in AMS are clarified in ARP1917.8.3 Dimensions and properties in inch/pound uni
39、ts and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information.8.4 Purchase documents should specify not less than the following:AMS5835DSize and f
40、orm (spools or cut lengths) of wire desiredLength of cut lengths or weight of spools desiredQuantity of wire desired.8.5 Similar SpecificationsMIL-E-21562 is listed for information only and shall not be construed as an acceptable alternate unless all requirements of this AMS are met.PREPARED BY AMS COMMITTEE “F“
