1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2014 SAE International All rights reserved. No part of this pub
3、lication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970
4、(outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/ARP6262AEROSPACERECOMMENDED PRACTICEARP6262Issued 2014-02 Basic Composite Repair Tec
5、hnician Certification Standard RATIONALECurrently there is not a standard that requires a skill assessment to obtain a composite repair certificate. This standard can provide a method to comply with title 14 CFR Part 65 and AC 65-33 for basic aircraft composite repairs. 1. SCOPE It is recognized tha
6、t the structural integrity of repaired composite structures depends upon the capabilities of the individuals who are responsible for performing the repairs. This document is intended to address repairs of composite structure regardless of the type of structure such as marine, wind turbine, automotiv
7、e, aircraft, or other applications. This certification standard establishes the minimum requirements for training, examining, and certifying composite structure repair personnel. It establishes criteria for the certification of personnel requiring appropriate knowledge of the technical principles un
8、derlying the composite structural repairs they perform. Persons certified under this document maybe eligible for licensing or certification/ qualification by an appropriate authority, in addition to this industry accepted basiccomposite repair technician certification. Persons who successfully compl
9、ete the requirements of this certification standard are considered to be able to perform basic composite repairs to composite structures in compliance with the manufacturers repair documentation or other acceptable repair methods. This document is not intended to include structure specific repairs t
10、hat are in manufacturers maintenance or repair manuals. Additional specific training may be required by the maintenance organization. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications sh
11、all apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes appl
12、icable laws and regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AIR4938 Composite and Bonded Str
13、ucture Technician/Specialist: Training Document SAE INTERNATIONAL ARP6262 Page 2 of 4 2.1.2 Federal Regulations Title 14 CFR Part 147-3 Quality of Instruction 2.2 Definitions Terms included in this document are defined as follows: ACCREDITING AGENCY: The organization issuing the certificate. AMM: Ai
14、rcraft Maintenance Manual. BASIC COMPOSITE REPAIR: Simple laminated repairs using elementary methods in the field area of the component. BONDED STRUCTURE: The structure resulting when a combination of parts is assembled and intimately attached to each other by applying a structural adhesive to the f
15、aying surfaces, followed by curing of the adhesives by pressure, heat or both. CERTIFICATION: Written testimony by an accreditation agency that the individual has met the requirements of the accepted standard. COMPOSITE: A combination of two or more materials (reinforcing elements, fillers, and comp
16、osite matrix binder), differing in form or composition on a macro scale. The constituents retain their identities; that is, they do not dissolve or merge completely into one another although they act in concert. Normally, the components can be physically identified and exhibit an interface between o
17、ne another. CMM: Component Maintenance Manual FIELD AREA: The region that makes up most of the area of the component and is away from edges, fittings, and changes in cross section. INSTRUCTOR: The instructor shall meet the requirements of the accrediting agency or industry organization, and have the
18、 necessary skills and knowledge to plan, organize, and present classroom, laboratory, or on-the-job training programs of instruction in accordance with approved course outlines. The individual shall be thoroughly knowledgeable with the theory and practical applications of composite structure repair
19、techniques as utilized by industry. IPC: Illustrated Parts Catalogue ON-THE-JOB TRAINING: Training, during work time, in learning equipment set up, equipment operation, repair techniques, and repair evaluation, under the technical guidance of an experienced composite repair technician or other desig
20、nated individual. OUTSIDE AGENCY: The organization under contract for training services which may include an examination of personnel to the requirements of this standard. Consultants and self-employed individuals are included in this definition. QUALIFICATION: Demonstrated skill, training, knowledg
21、e and experience required for personnel to properly perform the duties of a specific job. REPAIR: In this document repair includes modifications and alterations to the structure. SRM: Structural Repair Manuals, as provided by aircraft manufacturers. TEACHING LEVELS: Reference Title 14 CFR Part 147-3
22、: 1. Level 1: Level 1 requires knowledge of general principles, but no practical application, no development of manipulative skill; and instruction by lecture, demonstration, and discussion. This teaching level generally refers to classroom discussion and does not require practical application. Teac
23、hing aids or instructional equipment may include charts, books, diagrams, or other visual teaching aids. If a training organization chooses to teach Level 1 courses incorporating actual components, the components do not have to be operational. SAE INTERNATIONAL ARP6262 Page 3 of 4 2. Level 2: Level
24、2 requires knowledge of general principles and limited practical application; development of sufficient manipulative skill to perform basic operations; and instruction by lecture, demonstration, discussion, and limited practical application. This teaching level requires some hands-on manipulative sk
25、ills and their accompanying actual or simulated components/equipment, but still may be taught primarily in the classroom environment. 3. Level 3: Level 3 requires knowledge of general principles; performance of a high degree of practical application; development of sufficient manipulative skill to a
26、ccomplish return to service; and instruction by lecture, demonstration, discussion, and a high degree of practical application. This teaching level requires hands-on skill, as well as sufficient and appropriate instructional aides to train the students to develop manipulative skills sufficient to si
27、mulate return to service mechanical skill. At this level, the teaching aids must be similar to or be the actual items of equipment on which the student is expected to develop required skill levels. A Level 3 subject cannot be taught solely by lecture in the classroom; the appropriate training aids a
28、nd hands-on experience must be used. TRAINING: The program developed to impart the knowledge and skills necessary to meet the certification standard. 3. CERTIFICATION a. Personnel currently performing a minimum of basic (as defined by this standard) composite repairs may request certification, as de
29、fined below. By presenting documentation of previous training and current experience, an individual may apply to take any required testing to meet this certification standard.b. Certification is dependent on successful completion of an approved composite repair training program conducted by an accre
30、dited training provider and successful completion of the required tests. 4. REQUIREMENTS a. Training Prior to certification, personnel shall complete as a minimum training as defined by AIR4938A (or the current revision) to become familiar with principles and practices of the applicable repair metho
31、ds. The training program shall include instruction in basic principles, products, equipment, materials. The trainee must be present for a minimum of 90% of the course hours and complete all of the practical repair exercises. b. Examinations 1. Written Examination: The written examination shall conta
32、in a minimum of 50 multiple choice questions. The examination shall contain a minimum of three questions from each of the teaching Level 2 and above subjects. Successful completion of the written exam is 75% correct answers. The examination will be closed book. 2. Practical Assessment: By the end of
33、 the training program the trainee must demonstrate to the approved training provider that they can perform the basic tasks required to perform a composite repair. 3. Reexamination: If the trainee fails the written examination, they may request to retake a written examination. The written examination
34、 must not contain more than 20% of the questions that were on the failed examinations. 5. CURRENCY AND RECURRENT TRAINING RECOMMENDATIONSa. Currency: Composite repair personnel should demonstrate continued competence every 3 years by performing a repair or by performing a practical assessment under
35、the direct supervision of an examiner authorized and designated by the organization or by having participated in or performed at least six composite repairs in the 3-year period.b. Recurrent Training: A training program should include provisions for recurrent training to continually update persons o
36、n technology, materials, and other changes regarding composite maintenance and repair. Records of recurrent training should be maintained by the organization and the individual.c. Loss of Certification: If the individual is shown to perform unsatisfactorily, certification shall be withdrawn.d. Recer
37、tification: Remedial training and/or testing may be required to become recertified.SAE INTERNATIONAL ARP6262 Page 4 of 4 6. ACCREDITATION a. The accrediting agency will audit the training provider to determine if the training provider meets the requirements of the standard. b. The accrediting agency
38、 will audit each permanent location operated by the training provider c. The accrediting agency will audit approved training providers as a minimum of every 2 years to make sure that the training provider is in compliance with this standard. d. If the approved training as a change in ownership, the
39、accrediting agency must audit the training provider within 6 months of the change of ownership. e. The training provider is required to notify the accrediting agency of any change of ownership. 7. RECORDS a. The accrediting agency or their designee shall maintain training records for as long as cert
40、ification is in effect. Such records shall be available for audit by authorized personnel. The training records must be retained for a minimum of 5 years. 8. NOTES 8.1 A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not edit
41、orial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. PREPARED BY AMS COMMITTEE “CACRC“
