1、 AEROSPACE STANDARD CRIMPING TOOL, TERMINAL, HAND ACTUATED, WIRE TERMINATION, TYPE II, FOR EXTERNAL POWER PLUG SOCKET CONTACTS AND LUG TERMINAL SIZES 22-10 AS22520/38Copyright 2016 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or t
2、ransmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org
3、 SAE WEB ADDRESS: http:/www.sae.org ISSUED2011-10 REAFFIRMED2016-11 THIRD ANGLE PROJECTION CUSTODIAN: AE-8C2 FEDERAL SUPPLY CLASS 5120 AS22520/38 SHEET 1 OF 4 PROCUREMENT SPECIFICATION: AS22520 SAE Technical Standards BoardRules providethat:“This reportis publishedbySAE toadvancethestateoftechnicala
4、nd engineering sciences. The use of this report isentirely voluntary, andits applicability andsuitability for any particularuse, includingany patentinfringement arising therefrom,is the soleresponsibility of theuser.”SAE reviews eachtechnical reportatleast every fiveyears atwhichtimeitmay berevised,
5、reaffirmed, stabilized,orcancelled. SAE invites yourwrittencomments andsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS22520/38 RATIONALE AS22520/38 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLIC
6、Y. NOTICE THE REQUIREMENTS FOR PROCURING THE CONTACTS DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF: SAE AS22520 FIGURE 1 - CRIMPING TOOL AEROSPACE STANDARD AS22520/38 SHEET 2 OF 4 CRIMPING TOOL, TERMINAL, HAND ACTUATED, WIRE TERMINATION, TYPE II, FOR EXTERNAL POWER PL
7、UG SOCKET CONTACTS AND LUG TERMINAL SIZES 22-10 FIGURE 2 CRIMPING TOOL MARKING REQUIREMENTS FIGURE 3 CRIMPING TOOL CRIMP CAVITY DIMENSIONS AEROSPACE STANDARD AS22520/38 SHEET 3 OF 4 CRIMPING TOOL, TERMINAL, HAND ACTUATED, WIRE TERMINATION, TYPE II, FOR EXTERNAL POWER PLUG SOCKET CONTACTS AND LUG TER
8、MINAL SIZES 22-10 INDENTER JAW DETAILS NEST JAW DETAILS FIGURE 4 CRIMPING TOOL JAW CONFIGURATION AEROSPACE STANDARD AS22520/38 SHEET 4 OF 4 CRIMPING TOOL, TERMINAL, HAND ACTUATED, WIRE TERMINATION, TYPE II, FOR EXTERNAL POWER PLUG SOCKET CONTACTS AND LUG TERMINAL SIZES 22-10 REQUIREMENTS 1. DIMENSIO
9、NS: DIMENSIONS ARE INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE 0 .010 (0.25 MM) FOR THREE PLACE DECIMALS AND 0.5 DEGREES FOR ANGLES. OUTLINE CONFIGURATION OPTIONAL WITHIN MAXIMUM DIMENSIONS SHOWN FOR A CLOSED HANDLE POSITION. 2. MATERIALS: JAWS SHALL BE 50 POINT CARBON MINIMUM ALLOY STEEL HEA
10、T TREAT ROCKWELL C 43-54 OR EQUIVALENT. HANDLES SHALL BE STEEL OR EQUIVALENT. GRIPS SHALL PLASTIC, RUBBER, OR EQUIVALENT (COLOR ORANGE). 3. FINISH: JAWS AND LINK SHALL BE BLACK OXIDE OR EQUIVALENT. HANDLES SHALL BE NICKEL OR CHROME PLATING COMMERCIAL GRADE OR EQUIVALENT. CONVEX CRIMP SURFACES SHALL
11、BE POLISHED TO 16 (RMS) MICROFINISH. 4. MARKINGS: TOOL MARKING SHALL BE PERMANENTLY EMBOSSED OR PRINTED ON THE TOOL AS SHOWN IN FIGURE 2. THE COMPLETE MANUFACTURERS NAME OR LOGO/SYMBOL AS SHOWN IN AIR1351 IS REQUIRED. TOOL PART NUMBER SHALL BE M22520/38-01. 5. WEIGHT: TOOL WEIGHT SHALL BE SHALL 1.0
12、LB MAXIMUM. 6. RATCHET: CYCLE CONTROL (RATCHET) ADJUSTMENT DEVICE SHALL BE SET TO RELEASE BETWEEN 30 TO 50 POUNDS AND PERMANENTLY FIXED IN POSITION SO AS TO ALLOW NO ADJUSTMENTS IN SERVICE. 7. TOOL INSTRUCTIONS: TOOL MANUFACTURER SHALL SUPPLY INSTRUCTION SHEETS WITH EACH TOOL WHICH INCLUDES APPLICAT
13、IONS, USAGE, INSTRUCTIONS AND OTHER NECESSARY DETAILS. 8. INSPECTION GAGE: INSPECTION GAGE SHALL BE AS22520/39. QUALIFICATION 1. ALL COMPONENTS ARE REQUIRED TO BE TESTED FOR INITIAL QUALIFICATION. ONLY AS20659 TERMINALS ARE REQUIRED TO BE TESTED FOR RETENTION OF QUALIFICATION. APPLICATIONS 1. TOOL S
14、HALL CRIMP THE COMPONENTS SPECIFIED IN TABLE 1. TABLE 1 TOOL TERMINAL AND CONTACT APPLICATIONS COMPONENT SPECIFICATION CRIMP CAVITIES (SEE FIGURE 2) & WIRE SIZE AB 1/ C 1/ D & E 2/ AS20659 22-14 - 22-14 AS20659 - 12-10 -AS25486 - 12 -AS21004 22-14 12-10 - 1/ CRIMP CAVITIES ARE FOR CRIMPING CONDUCTOR CRIMP BARREL. 2/ CRIMP CAVITIES ARE FOR CRIMPING WIRE INSULATION GRIP (SEE TOOL INSTRUCTION) SUPERSESSION DATA 1. AS22520/38 SUPERSEDES MIL-DTL-22520/24, MS17776, AND AN3428.
