1、 AEROSPACE STANDARD CRIMPING TOOLS, TERMINAL, HAND, WIRE TERMINATION; TYPE II FOR TERMINALS AND SPLICES SIZE 10-12 AS22520/41Copyright 2016 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means,
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3、D2012-01 REAFFIRMED2016-11 THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 FEDERAL SUPPLY CLASS 5120 AS22520/41 SHEET 1 OF 3 PROCUREMENT SPECIFICATION: AS22520 SAE Technical Standards BoardRules providethat:“This reportis publishedbySAE toadvancethestateoftechnicaland engineering sciences. The use of
4、this report isentirely voluntary, andits applicability andsuitability for any particularuse, includingany patentinfringement arising therefrom,is the soleresponsibility of theuser.”SAE reviews eachtechnical reportatleast every fiveyears atwhichtimeitmay berevised,reaffirmed, stabilized,orcancelled.
5、SAE invites yourwrittencomments andsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS22520/41 RATIONALE AS22520/41 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICE THE REQUIREMENTS FOR PROCU
6、RING THE CONTACTS DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF: SAE AS22520 FIGURE 1- CRIMP TOOL CONFIGURATION ADJUSTMENT FOR INSULATION CRIMP HEIGHT. THREE POSITIONS FOR ONE HARDENED PIN. (SEE REQUIREMENT 6) AEROSPACE STANDARD AS22520/41 SHEET 2 OF 3 CRIMPING TOOLS,
7、TERMINAL, HAND, WIRE TERMINATION; TYPE II FOR TERMINALS AND SPLICES SIZE 10-12 INSULATION BARREL CRIMP DIMENSIONS (CLOSED HANDLE POSITION) WITH INSULATION ADJUSTMENT PIN IN POSITION 1 WIRE BARREL CRIMP DIMENSIONS (CLOSED HANDLE POSITION) FIGURE 1- CRIMP TOOL CONFIGURATION (CONTINUED) TABLE 1 TOOL IN
8、SPECTION GAGES (SEE AS22520/42) GAGE PART NUMBER GAGE TYPE GAGE AREA M22520/42-01 GO/NO-GO WIRE M22520/42-02 GO/NO-GO INSULATION (POSITION #1) REQUIREMENTS (AS SPECIFIED IN AS22520 FOR TYPE 2 TOOLS) 1. DIMENSIONS UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES AS SPECIFIED IN FIGURE 1. CONFIGUR
9、ATION IS OPTIONAL WITHIN DEFINED OR MAXIMUM DIMENSIONS. TOLERANCES ARE DECIMALS .010 INCHES AND ANGLES .5 DEGREES. 2. MATERIAL JAW SHALL BE 38 POINT CARBON MINIMUM. ALLOY STEEL HEAT TREAT ROCKWELL C 50 55 OR EQUIVALENT. HANDLES SHALL BE STEEL OR EQUIVALENT. AEROSPACE STANDARD AS22520/41 SHEET 3 OF 3
10、 CRIMPING TOOLS, TERMINAL, HAND, WIRE TERMINATION; TYPE II FOR TERMINALS AND SPLICES SIZE 10-12 3. FINISH TOOL BODY AND HANDLE- BLACK OXIDE OR EQUIVALENT CONVEX CRIMP SURFACES SHALL BE POLISHED TO 48 (RMS) MICROFINISH MINIMUM. 4. MAXIMUM WEIGHT 2.25 POUNDS 5. IDENTIFICATION MARKING MANUFACTURERS NAM
11、E OR AIR 1351 LISTED LOGO, MANUFACTUER PART NUMBER AND SPECIFICATION PART NUMBER (M22520/41-01) SHALL BE PERMANENTLY MARKED ON THE TOOL AND LEGIBLE AFTER ALL AS22520 ENVIRONMENTAL EXPOSURES. 6. TOOL DESIGN THE TOOL SHALL HAVE THREE (3) ADJUSTMENT SETTINGS TO REGULATE INSULATION CRIMP HEIGHT (SEE FIG
12、URE 1). CYCLE CONTROL (RATCHET) ADJUSTMENT DEVICE SHALL BE SET TO RELEASE BETWEEN 75 TO 85 POUNDS AND SHALL BE TAMPER PROOF. LOCATOR (POSITIONER) DESIGN OPTIONAL PROVIDING IT MEETS THE PERFORMANCE REQUIREMENTS OF ALL TERMINALS USED WITH THE TOOL. NO LOOSE PARTS OR COMPONENTS THAT CAN BECOME FOREIGN
13、OBJECT DAMAGE (FOD) HAZARDS ARE PERMITTED. TOOL SHALL BE INSPECTED WITH THE INSPECTION GAGES SPECIFIED IN TABLE 1. 7. ASSEMBLY INSTRUCTIONS EACH TOOL SHALL HAVE AN INSTRUCTION SHEET WHICH INCLUDES CRIMPING AND GAGE APPLICATIONS, USAGE AND INSTRUCTIONS. 8. PART NUMBER M22520/41-01 9. QUALIFICATION QU
14、ALIFICATION TESTING SHALL BE IN ACCORDANCE WITH AS22520 TYPE 2 TOOL REQUIREMENTS. INITIAL QUALIFICATION TEST SAMPLES SHALL CONSIST OF A SAMPLE LOT OF TERMINALS AND/OR SPLICES FROM ALL SOURCES (BRANDS) QUALIFIED AT THE TIME OF TOOL TESTING, AND THE TOOL IS REQUIRED TO MEET THE MINIMUM REQUIREMENTS WITH ALL SAMPLES TESTED. 10. APPLICATIONS THE CRIMP CAVITIES ARE FOR THE CRIMPING OF SAE AS7928/1, /4, /5, /6, AS17143, AS25274, AND AS25036 TERMINALS IN WIRE SIZES 12 - 10.
