1、Copyright 2000 Society of Automotive Engineers, Inc. Printed in the U.S.A.All rights reserved. .TO PLACE A DOCUMENT ORDER: (724) 776-4970 FAX: (724) 776-0790 SAE WEB ADDRESS: http:/www.sae.org400 Commonwealth Drive, Warrendale, PA 15096-0001SAE Technical StandardsBoard Rulesprovidethat:“Thisreport i
2、s published by SAEtoadvance thestateoftechnical and engineeringsciences. The useofthis reportisentirelyvoluntary, and its applicabilityand suitability for any particularuse, includingany patent infringement arising therefrom, isthe soleresponsibility of the user.”SAE reviews each technical report at
3、 least every five years at whichtime it maybereaffirmed, revised, or cancelled. SAE invites your writtencomments and suggestions.SHEET 1 OF 5AS22759/1THIRD ANGLE PROJECTIONAEROSPACE STANDARDAS22759/1ISSUED2000-09WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED,PTFE AND PTFE-COATED GLASS, SILVER-COATEDCOPPE
4、R CONDUCTOR, 600-VOLTPREPARED BY SAE SUBCOMMITTEE AE-8DFEDERAL SUPPLY CLASS 6145NOTICETHIS DOCUMENT HAS BEEN TAKEN DIRECTLY FROM U.S. MILITARY SPECIFICATION MIL-W-22759/1F, AMENDMENT 1 AND CONTAINS ONLY MINOR EDITORIAL AND FORMAT CHANGES REQUIRED TO BRING IT INTO CONFORMANCE WITH THE PUBLISHING REQU
5、IREMENTS OF SAE TECHNICAL STANDARDS. THE INITIAL RELEASE OF THIS DOCUMENT IS INTENDED TO REPLACE MIL-W-22759/1F, AMENDMENT 1. ANY PART NUMBERS ESTABLISHED BY THE ORIGINAL SPECIFICATION REMAIN UNCHANGED.THE ORIGINAL MILITARY SPECIFICATION WAS ADOPTED AS AN SAE STANDARD UNDER THE PROVISIONS OF THE SAE
6、 TECHNICAL STANDARDS BOARD (TSB) RULES AND REGULATIONS (TSB 001) PERTAINING TO ACCELERATED ADOPTION OF GOVERNMENT SPECIFICATIONS AND STANDARDS. TSB RULES PROVIDE FOR (A) THE PUBLICATION OF PORTIONS OF UNREVISED GOVERNMENT SPECIFICATIONS AND STANDARDS WITHOUT CONSENSUS VOTING AT THE SAE COMMITTEE LEV
7、EL, AND (B) THE USE OF THE EXISTING GOVERNMENT SPECIFICATION OR STANDARD FORMAT.UNDER DEPARTMENT OF DEFENSE POLICIES AND PROCEDURES, ANY QUALIFICATION REQUIREMENTS AND ASSOCIATED QUALIFIED PRODUCTS LISTS ARE MANDATORY FOR DOD CONTRACTS. ANY REQUIREMENT RELATING TO QUALIFIED PRODUCTS LISTS (QPLS) HAS
8、 NOT BEEN ADOPTED BY SAE AND IS NOT PART OF THIS SAE TECHNICAL DOCUMENT.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-400 Commonwealth Drive, Warrendale, PA 15096-0001WIRE, ELECTRICAL, FLUOROPOLYMER-
9、INSULATED,PTFE AND PTFE-COATED GLASS, SILVER-COATEDCOPPER CONDUCTOR, 600-VOLTAEROSPACE STANDARD AS22759/1SHEET 2 OF 5AS22759/1THE REQUIREMENTS FOR ACQUIRING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE ISSUE OF THE FOLLOWING SPECIFICATION LISTED IN THAT ISSUE OF THE
10、 DEPARTMENT OF DEFENSE INDEX OF SPECIFICATIONS AND STANDARDS (DODISS) SPECIFIED IN THE SOLICITATION: MIL-W-22759.TABLE I. CONSTRUCTION DETAILS.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-400 Common
11、wealth Drive, Warrendale, PA 15096-0001WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED,PTFE AND PTFE-COATED GLASS, SILVER-COATEDCOPPER CONDUCTOR, 600-VOLTAEROSPACE STANDARD AS22759/1SHEET 3 OF 5AS22759/1TABLE II. PERFORMANCE DETAILS.REQUIREMENTS:Temperature rating: 200C (392F) maximum conductor temperatur
12、e.Voltage rating: 600 volts (rms) at sea level.Spark test of primary insulation: Not required.Impulse dielectric test: 6.5 kilovolts (peak), 100 percent test.Insulation resistance: 5,000 megohms for 1000 ft (min).Wrap test:Mandrel test required - no cracking.Dielectric test after mandrel wrap, 2500
13、volt (rms), 60Hz.Blocking: 260 2C (500 3.6F).Shrinkage: 0.125 inch max at 200 2C (392 3,6F).Wicking:Size 22 through 12 - Procedure II; 2.0 percent (max) weight increase, 0.750 inch (max) dye travel.Size 10 through 0000 - No requirement.Copyright SAE International Provided by IHS under license with S
14、AENot for ResaleNo reproduction or networking permitted without license from IHS-,-400 Commonwealth Drive, Warrendale, PA 15096-0001WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED,PTFE AND PTFE-COATED GLASS, SILVER-COATEDCOPPER CONDUCTOR, 600-VOLTAEROSPACE STANDARD AS22759/1SHEET 4 OF 5AS22759/1Low temper
15、ature (cold bend):Bend temperature -65 2C (-85 3.6F).Dielectric test, 2500 volts (rms), 60Hz.Thermal shock:Oven temperature, 200 2C (392 3.6F).Max change in measurement -Sizes 22 through 12 - 0.060 inch.Sizes 10 through 8 - 0.100 inch.Sizes 6 through 0000 - 0.125 inch.Flammability: Post-flame dielec
16、tric test required, 600 volts (rms), 60 Hz.Life cycle:Oven temperature 313 2C (595.4 3.6F).Dielectric test, 2500 volts (rms), 60Hz.Dielectric test after immersion: 2500 volts (rms), 60Hz.Humidity resistance: 5,000 megohms for 1000 ft, min insulation resistance after humidity exposure.Surface resista
17、nce:Sizes 22 through 12 - 500 megohm-inches (min), initial and final readings.Sizes 10 through 0000 - No requirement.Smoke: 313C (595.4F).Acid resistance:Required.Dielectric test, 2500 volts (rms), 60Hz.Color: In accordance with MIL-STD-104, Class 1; white preferred.Color striping or banding durabil
18、ity: 50 cycles (100 strokes) (min), 125 grams weight.Identification durability: 50 cycles (100 strokes) (min), 125 grams weight.Wire length requirements: Schedule B.NOTES (INSULATION):1. The PTFE-coated-glass outer braid shall be tightly applied with no gaps apparent when examined visually without t
19、he aid of magnification.2. The insulation, including the outer braid, shall be heat sintered so that it cannot be easily delaminated.3. Caution should be taken during handling and disposal of all insulating and jacketing materials in accordance with ASTM C 930 and FED-STD-313.Supersession data: The
20、wire of this specification sheet, by part number, replaces and supersedes the wire of MS90294(AS) (canceled) in accordance with table III.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-400 Commonwealt
21、h Drive, Warrendale, PA 15096-0001WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED,PTFE AND PTFE-COATED GLASS, SILVER-COATEDCOPPER CONDUCTOR, 600-VOLTAEROSPACE STANDARD AS22759/1SHEET 5 OF 5AS22759/1TABLE III. SUPERSESSION BY PART NUMBER.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-
