1、AEROSPACE STANDARD (R) SEAL, BONDED, 302 CORROSION RESISTANT STEEL, AMS5516, MOLD IN GROOVE, FLUOROCARBON RUBBER, AMS7276 AS27196Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any mea
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3、SSUED 2001-03REVISED 2014-06THIRD ANGLE PROJECTION CUSTODIAN: A-6/A-6C REV.BFEDERAL SUPPLY CLASS 5330 AS27196SHEET 1 OF 6REV. BPROCUREMENT SPECIFICATION: NONESAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theus
4、e ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaffirmed, stabilized,
5、orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS27196BRATIONALE THE PURPOSE OF THIS REVISION IS TO COMPLETELY UPDATE THE FIGURES, FORMAT AND REQUIREMENTS TO ALIGN WIT
6、H CURRENT STANDARDS AND TO REMOVE REFERENCES TO OBSOLETE DOCUMENTS. NOTE: DIMENSIONING AND TOLERANCING PER ASME Y14.5-2009 FIGURE 1 - SEAL -12 THRU -32 NOTE: DIMENSIONING AND TOLERANCING PER ASME Y14.5-2009 FIGURE 2 - SEAL -40 THRU -48 AEROSPACE STANDARD AS27196SHEET 2 OF 6REV. B(R) SEAL, BONDED, 30
7、2 CORROSION RESISTANT STEEL, AMS5516, MOLD IN GROOVE, FLUOROCARBON RUBBER, AMS7276 NOTE: DIMENSIONING AND TOLERANCING PER ASME Y14.5-2009 FIGURE 3 - SEAL -56 THRU -64 NOTE: DIMENSIONING AND TOLERANCING PER ASME Y14.5-2009 FIGURE 4 - ENLARGED SECTION, TYPICAL FOR ALL SIZES AEROSPACE STANDARD AS27196S
8、HEET 3 OF 6REV. B(R) SEAL, BONDED, 302 CORROSION RESISTANT STEEL, AMS5516, MOLD IN GROOVE, FLUOROCARBON RUBBER, AMS7276 NOTE: DIMENSIONING AND TOLERANCING PER ASME Y14.5-2009 FIGURE 5 - OPTIONAL SEAL CONFIGURATION, ENLARGED SECTION, TYPICAL FOR ALL SIZESTABLE 1A - DIMENSIONS IN INCHES MS PART NO. NO
9、MINAL TUBE OD REF. A B C D E.008 F .015 G H +.010-.005 J RAD. K RAD. MS27196 -12 3/4 .669 1.594 1.635 1.250 .092 .953 1.156 .205 .219 .219 MS27196 -12-16 3/4 .669 1.750 1.856 1.500 .092 1.203 1.312 .205 .219 .219 MS27196 -16 1 .904 1.750 1.856 1.500 .092 1.203 1.312 .205 .219 .219 MS27196 -16 -24 1
10、.904 2.375 2.563 2.125 .092 1.734 1.812 .266 .281 .281 MS27196 -20 1 1/4 1.138 2.188 2.342 1.844 .092 1.500 1.656 .266 .266 .266 MS27196 -20 -24 1 1/4 1.138 2.375 2.563 2.125 .092 1.734 1.812 .266 .281 .281 MS27196 -24 1 1/2 1.372 2.375 2.563 2.125 .092 1.734 1.812 .266 .281 .281 MS27196 -32 2 1.841
11、 3.000 3.359 2.750 .092 2.406 2.375 .328 .313 .313 MS27196 -40 2 1/2 2.341 4.000 3.812 3.250* .092 2.828 - .328 .375 .375*MS27196 -48 3 2.841 4.500 4.312 3.750* .092 3.313 - .328 .625 .375*MS27196 -56 3 1/2 3.341 5.563 4.875 - .092 3.813 - .328 - - MS27196 -64 4 3.841 6.125 5.438 - .092 4.313 - .328
12、 - - TABLE 1B - DIMENSIONS IN MILLIMETERS MS PART NO. NOMINAL TUBE OD REF. A B C D E0.20 F .38 G H +.25-.13 JRAD. KRAD. MS27196 -12 3/4 16.99 40.48 41.53 31.75 2.34 24.21 29.36 5.21 5.56 5.56 MS27196 -12 -16 3/4 16.99 44.45 47.14 38.10 2.34 30.56 33.33 5.21 5.56 5.56 MS27196 -16 1 22.96 44.45 47.14
13、38.10 2.34 30.56 33.33 5.21 5.56 5.56 MS27196-16 -24 1 22.96 60.33 65.10 53.98 2.34 44.05 46.03 6.76 7.14 7.14 MS27196 -20 1 1/4 28.91 55.56 59.49 46.83 2.34 38.10 42.06 6.76 6.75 6.75 MS27196 -20 -24 1 1/4 28.91 60.33 65.10 53.98 2.34 44.05 46.03 6.76 7.14 7.14 MS27196 -24 1 1/2 34.85 60.33 65.10 5
14、3.98 2.34 44.05 46.03 6.76 7.14 7.14 MS27196 -32 2 46.76 76.20 85.32 69.85 2.34 61.12 60.33 8.33 7.94 7.94 MS27196 -40 2 1/2 59.46 101.60 96.83 82.55* 2.34 71.83 - 8.33 9.53 9.53*MS27196 -48 3 72.16 114.30 109.53 95.25* 2.34 84.14 - 8.33 15.88 9.53*MS27196 -56 3 1/2 84.86 141.29 123.83 - 2.34 96.84
15、- 8.33 - - MS27196 -64 4 97.56 155.58 138.13 - 2.34 109.54 - 8.33 - - *SUGGESTED DIMENSIONS FOR “D“ AND “K“ SIZES -40 THROUGH -48. AEROSPACE STANDARD AS27196SHEET 4 OF 6REV. B(R) SEAL, BONDED, 302 CORROSION RESISTANT STEEL, AMS5516, MOLD IN GROOVE, FLUOROCARBON RUBBER, AMS7276 TABLE 2A - TOLERANCES
16、IN INCHES MS PART NO. .WWW .XXX .YYY .ZZZ MS27196 - ALL SIZES .020 .005 .010 .003 TABLE 2B - TOLERANCES IN MILLIMETERS MS PART NO. .WWW .XXX .YYY .ZZZ MS27196 - ALL SIZES 0.51 0.13 0.25 0.08 TABLE 3A - FIGURE 4 AND FIGURE 5 DIMENSIONS IN INCHES MS PART NO. NMINPMINRMAXIMUM SEALING SURFACE Ra (IN) MS
17、27196 - ALL SIZES .050 .060 .020 63 TABLE 3B - FIGURE 4 AND FIGURE 5 DIMENSIONS IN MILLIMETERS MS PART NO. NMINPMINRMAXIMUM SEALING SURFACE Ra (m) MS27196 - ALL SIZES 1.27 1.52 0.51 1.6 APPLICATION: THESE PRODUCTS HAVE BEEN USED TYPICALLY AT TEMPERATURES FROM -65 F (-54 C) TO +400 F (+204 C) WHERE R
18、ESISTANCE TO SYNTHETIC OIL OR FUEL IS REQUIRED. APPLICABLE REFERENCES: SAE PUBLICATIONS: AVAILABLE FROM SAE INTERNATIONAL, 400 COMMONWEALTH DRIVE, WARRENDALE, PA 15096-0001, TEL: 877-606-7323 (INSIDE USA AND CANADA) OR 724-776-4970 (OUTSIDE USA), www.sae.org. AMS2817 PACKAGING AND IDENTIFICATION PRE
19、FORMED PACKINGS AMS5516 STEEL, CORROSION-RESISTANT, SHEET, STRIP, AND PLATE 18Cr-9.0Ni (SAE 30302) SOLUTION HEAT TREATEDAMS7276 RUBBER: FLUOROCARBON (FKM) HIGH-TEMPERATURE-FLUID RESISTANT LOW COMPRESSION SET FOR SEALS IN FUEL SYSTEMS AND SPECIFIC ENGINE OIL SYSTEMS AS478 IDENTIFICATION MARKING METHO
20、DS ARP5316 STORAGE OF ELASTOMER SEALS AND SEAL ASSEMBLIES WHICH INCLUDE AN ELASTOMER ELEMENT PRIOR TO HARDWARE ASSEMBLY AS5752 AEROSPACE - VISUAL INSPECTION STANDARD FOR ELASTOMERIC SEALING ELEMENTS OTHER THAN O-RINGS ASQ PUBLICATIONS: AVAILABLE FROM AMERICAN SOCIETY FOR QUALITY, 600 NORTH PLANKINTO
21、N AVENUE, MILWAUKEE, WI 53203, TEL: 800-248- 1946 (UNITED STATES OR CANADA), 001-800-514-1564 (MEXICO) OR +1-414-272-8575 (ALL OTHER LOCATIONS), www.asq.org.ANSI/ASQ Z1.4 SAMPLING PROCEDURES AND TABLES FOR INSPECTION BY ATTRIBUTES AEROSPACE STANDARD AS27196SHEET 5 OF 6REV. B(R) SEAL, BONDED, 302 COR
22、ROSION RESISTANT STEEL, AMS5516, MOLD IN GROOVE, FLUOROCARBON RUBBER, AMS7276 ISO PUBLICATIONS: AVAILABLE FROM AMERICAN NATIONAL STANDARDS INSTITUTE, 25 WEST 43RD STREET, 4TH FLOOR, NEW YORK, NY 10036, TEL: 212-642-4900, www.ansi.org OR INTERNATIONAL ORGANIZATION FOR STANDARDIZATION, ISO CENTRAL SEC
23、RETARIAT, 1, CH. DE LA VOIE-CREUSE, CP 56, CH-1211 GENEVA 20, SWITZERLAND, TEL: +41 22 749 01 11, www.iso.org.ISO 4287 GEOMETRICAL PRODUCT SPECIFICATIONS (GPS) - SURFACE TEXTURE: PROFILE METHOD - TERMS, DEFINITIONS AND SURFACE TEXTURE PARAMETERS ISO 3601-1 FLUID POWER SYSTEMS - O-RINGS - PART 1: INS
24、IDE DIAMETERS, CROSS-SECTIONS, TOLERANCES AND DESIGNATION CODES ASME PUBLICATIONS: AVAILABLE FROM ASME, P.O. BOX 2900, 22 LAW DRIVE, FAIRFIELD, NJ 07007-2900, TEL: 800-843-2763 (U.S./CANADA), 001-800-843-2763 (MEXICO), 973-882-1170 (OUTSIDE NORTH AMERICA), www.asme.org.ASME Y14.5 DIMENSIONING AND TO
25、LERANCING ASME Y14.36M SURFACE TEXTURE SYMBOLS ASME B46.1 SURFACE TEXTURE (SURFACE ROUGHNESS, WAVINESS, AND LAY) REQUIREMENTS: 1. MATERIALS: a. METAL RETAINER, CORROSION RESISTANT STEEL, SPEC AMS5516 b. RUBBER SEAL SHALL CONFORM TO MATERIAL REQUIREMENTS OF SPEC AMS7276, COLOR: BLACK. 2. DIMENSIONAL
26、AND VISUAL INSPECTION: a. DIMENSIONAL INSPECTION: THE SAMPLE SIZE SHALL BE IN ACCORDANCE WITH ANSI/ASQ Z1.4 SINGLE SAMPLING PLAN INSPECTION LEVEL II WITH AN AQL 1.0 EXCEPT THAT THE ACCEPTANCE NUMBER SHALL BE ZERO. THE SAMPLE UNIT SHALL BE ONE PLATE. THE PROCEDURES OUTLINED IN ANNEX B OF ISO 3601-1 S
27、HALL BE FOLLOWED FOR DIMENSIONAL INSPECTION OF THE RUBBER SEAL. DIMENSIONAL INSPECTION OF THE METAL RETAINER SHALL INCLUDE ALL DIMENSIONAL REQUIREMENTS LISTED ABOVE. IF THE PURCHASER REQUIRES A DIFFERENT SAMPLING PLAN OR VISUAL INSPECTION CRITERIA, PURCHASER AND MANUFACTURER SHALL AGREE PRIOR TO TIM
28、E OF ORDER. b. VISUAL INSPECTION: PRIOR TO INSPECTION, MOLD FLASH SHALL BE REMOVED FROM THE RUBBER SEALS IN SUCH A MANNER THAT THEY CONFORM TO THE REQUIREMENTS SPECIFIED HEREIN. FOR END OF PROCESS INSPECTION, EACH INDIVIDUAL RUBBER SEAL (100%) SHALL BE MANUALLY INSPECTED ACCORDING TO AS5752, TYPE 1
29、REQUIREMENTS UNDER 2X MAGNIFICATION. METAL RETAINERS SHALL BE VISUALLY INSPECTED TO BE FREE FROM GOUGES, SCRATCHES, AND OTHER SURFACE IMPERFECTIONS. SURFACES SHALL BE SMOOTH AND CONTINUOUS. 3. THE MANUFACTURER OF THE PLATES SHALL BE RESPONSIBLE FOR THE REQUIRED INSPECTIONS. PURCHASER RESERVES THE RI
30、GHT TO SAMPLE AND PERFORM ANY CONFIRMATORY INSPECTION DEEMED NECESSARY TO ENSURE THAT THE PLATES CONFORM TO THE SPECIFIED REQUIREMENTS. 4. LOT ACCEPTANCE: THE REQUIREMENTS ARE LISTED IN AMS7276, EXCEPT HARDNESS SHALL BE 75 5 SHORE M. THE LOT CERTIFICATION REPORT SHALL BE FURNISHED TO THE PURCHASER W
31、HEN THE PRODUCT IS SHIPPED. THE MANUFACTURER OF THE PLATES SHALL BE RESPONSIBLE FOR THE LOT ACCEPTANCE TESTS. PURCHASER RESERVES THE RIGHT TO SAMPLE AND PERFORM ANY CONFIRMATORY INSPECTION DEEMED NECESSARY TO ENSURE THAT THE PLATES CONFORM TO THE SPECIFIED REQUIREMENTS. 5. PART NUMBER: THE PLATE PAR
32、T NUMBERS ARE DESIGNATED MS27196-XX OR MS27196-XX-XX, WHERE XX OR XX-XX REPRESENTS THE DASH NUMBER. 6. PRODUCT SHALL BE PERMANENTLY IDENTIFIED PER AS478 AS TO MANUFACTURER AND TYPE. 7. PACKAGING SHALL BE IN ACCORDANCE WITH AMS2817 WITH THE FOLLOWING EXCEPTIONS: IF REQUIRED BY PURCHASER: NATIONAL STO
33、CK NUMBER IF REQUIRED BY PURCHASER: SHELF LIFE REQUIREMENTS OF ARP5316 IF REQUIRED BY THE PURCHASER: NUMBER OF PLATES PER PACKAGE AEROSPACE STANDARD AS27196SHEET 6 OF 6REV. B(R) SEAL, BONDED, 302 CORROSION RESISTANT STEEL, AMS5516, MOLD IN GROOVE, FLUOROCARBON RUBBER, AMS7276 8. PURCHASE DOCUMENTS S
34、HOULD SPECIFY NOT LESS THAN THE FOLLOWING: PART NUMBER OF PLATE PER AS27196 QUANTITY OF PLATES DESIRED SPECIAL PACKAGING AND LABELING, IF REQUIRED 9. DO NOT USE UNASSIGNED PART NUMBERS. 10. COLOR MARKINGS: NONE 11. DIMENSIONS AND PROPERTIES IN INCH UNITS ARE PRIMARY. DIMENSIONS AND PROPERTIES IN SI
35、UNITS ARE SHOWN AS THE APPROXIMATE EQUIVALENTS OF THE PRIMARY UNITS AND ARE PRESENTED ONLY FOR INFORMATION. 12. TOLERANCES: UNLESS OTHERWISE SPECIFIED, LINEAR DIMENSIONS .005 INCH (0.13 MM), ANGULAR DIMENSIONS .50. 13. SURFACE TEXTURE SHALL BE IN ACCORDANCE WITH ASME B46.1 FOR MICROINCHES Ra AND ISO
36、 4287 FOR MICROMETERS Ra. SYMBOLS SHALL BE IN ACCORDANCE WITH ASME Y14.36M. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 MICROINCHES Ra (3.2 MICROMETERS Ra). 14. BREAK ALL EDGES .003 TO .010 INCH (0.08 TO 0.25 MM) UNLESS OTHERWISE SPECIFIED. 15. SEAL DESIGN MUST PROVIDE 80%
37、 MINIMUM OCCUPANCY OF THE GROOVE WHEN ASSEMBLED. NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.