1、AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-28748/9 CONNECTORS) AS39029/79Copyright 2009 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any mea
2、ns, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org I
3、SSUED 2000-07REAFFIRMED 2006-10REVISED 2009-09THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.AFEDERAL SUPPLY CLASS 5999 AS39029/79SHEET 1 OF 4REV. APROCUREMENT SPECIFICATION: AS39029SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicaland
4、engineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffi
5、rmed, revised, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/79ARATIONALE REVISE TO INCLUDE TECHNICAL COMMENTS, VARIOUS AMENDMENTS, REMOVE GOVERNMENT JARGON,
6、UPDATE SPECIFICATION REFERENCES, AND ALIGN SPECIFICATIONS WITH SAE GUIDELINES. NOTICE THE REQUIREMENTS FOR PROCURING THE CONTACTS DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF: SAE AS39029 FIGURE 1 - AS39029/79 SHIELDED PIN CONTACT Copyright SAE International Provided
7、by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/79SHEET 2 OF 4REV. A(R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-28748/9 CONNECTORS) TABLE 1 - CONTACT DIMENSIONS BIN CODE A .
8、002 (.05) B .002 (.05) C .0010 (.025) D .005 (.13) 436 .087 (2.21) .070(1.78) .1065 (2.750) .305(7.75) 437 .087 (2.21) .045(1.14) .1035 (2.629) .250(6.35) TABLE 2 - MARKING AND DESIGN CHARACTERISTICS BIN CODE COLOR BANDS CABLE ACCOMMODATED CONTACT CAVITY SIZE TYPE CLASS1 ST 2 ND 3 RD436 YELLOW ORANG
9、E BLUE M17/094-RG179 M17/113-RG316 16 D A 437 YELLOW ORANGE VIOLET M17/093-RG178 16 D A TABLE 3 - TOOL REQUIREMENTS BINCODE CONTACT CRIMPING TOOL CABLEACCOMMODATION INSTALLINGTOOL REMOVAL TOOL 436 1/ M17/094-RG179 M17/113-RG316 M81969/17-04 2/437 1/ M17/093-RG178 M81969/17-04 2/1/ USE DANIELS MANUFA
10、CTURING COMPANY TOOL HX3-530, ASTRO TOOL COMPANY TOOL AL115 OR EQUIVALENT. TOOL CRIMPS BOTH INNER AND OUTER CONTACTS SIMULTANEOUSLY. 2/ DANIELS MANUFACTURING COMPANY TOOL DRK597, ASTRO TOOL COMPANY TOOL ATH 2101 OR EQUIVALENT TABLE 4 - PART NUMBERS AS39029 PART NUMBER BINCODE SUPERSEDESPART NUMBER(S
11、) M39029/79-436 436 M39029/79-16A M39029/79-437 437 M39029/79-16BTABLE 5 - PERFORMANCE REQUIREMENTS TENSILE STRENGTH (POUNDS)CONTACT ENGAGING AND SEPARATION FORCES (oz) CONTACT RESISTANCE (MILLIVOLTS) CABLEUSED25 C + 3 C 85 C +3 C 0 C INNER CONTACT OUTERCONTACT INNER CONTACT CONTACTASSEMBLY 1/INNER
12、CONTACT OUTERCONTACT INNER CONTACT OUTERCONTACT 4.0MIN 10MIN .4MIN 7.0MAX1.5MIN 20.0 MAX8.0 MAX 4.0 MAX12.0 MAX 4.0 MAXRG31612.0 MAX 24.0 MAX RG179 1/ WHEN MATED WITH AS39029/80 CONTACT Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking perm
13、itted without license from IHS-,-,-AEROSPACE STANDARD AS39029/79SHEET 3 OF 4REV. A(R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-28748/9 CONNECTORS) REQUIREMENTS: 1. DESIGN: CONTACT SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1, TABLE 1 AND 2. DIMENSIONS ARE IN INCHE
14、S AND SHOWN AFTER PLATING. UNLESS OTHERWISE SPECIFIED, SPHERICAL END DIMENSIONS SHALL CONFORM TO AS39029. ALL DIMENSIONS IN PARENTHESES ARE METRIC EQUIVALENTS AND PROVIDED FOR GENERAL INFORMATION ONLY (SEE AS39029 SECTION 6.0). 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INS
15、TALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN
16、ACCORDANCE WITH AS39029. THE CONTACT SEPARATION AND ENGAGEMENT FORCES SHALL MEET THE REQUIREMENTS OF TABLE 5. THE TENSILE STRENGTH SHALL MEET THE REQUIREMENTS OF TABLE 5. AXIAL CONCENTRICITY OF ALL DIAMETERS, PRIOR TO CRIMPING, SHALL BE CONCENTRIC WITHIN 0.004 INCHES (0.10 mm) TIR. AXIAL CONCENTRICI
17、TY OF ALL DIAMETERS, AFTER CRIMPING, SHALL BE CONCENTRIC WITHIN 0.009 (0.23 mm) TIR. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT RESISTANCE AT A LOAD CURRENT OF 1.0 AMPERE SHALL MEET THE REQUIREMENTS OF TABLE 5. DIELECTRIC WITHSTANDING VOLTAGE SHALL BE 750 VOLTS
18、 AC-RMS AT SEA LEVEL. INSULATION RESISTANCE SHALL BE TESTED AT 25 +3, -0 C AND 85 +3, -0 C. LOW SIGNAL CONTACT RESISTANCE IS ON THE INNER CONTACT ONLY. THE INITIAL RESISTANCE SHALL BE 100 MILLIOHMS. THE AFTER CONDITIONED RESISTANCE SHALL 125 MILLIOHMS. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHA
19、LL BE IN ACCORDANCE WITH AS39029. VIBRATION TEST SHALL BE TEST CONDITION II SHOCK TEST SHALL BE TEST CONDITION I 8. ASSEMBLY INSTRUCTIONS: MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH EACH UNIT PACKAGE. 9. QUALIFICATION REQUIREMENTS: CONNECTOR FIXTURES SHALL BE MIL-DTL-28748
20、 TEN ADDITIONAL CONTACT SAMPLES, OF EACH SIZE, SHALL BE SUBJECTED TO THE CONTACT RETENTION TEST AS SPECIFIED IN MIL-DTL-28748 FOR QUALIFICATION AND GROUP B INSPECTION. QUALIFICATION OF ONE DASH NUMBER (i.e. -436) QUALIFIES ALL DASH NUMBERS PROVIDED DIMENSIONS FROM MANUFACTURERS CONTROL DRAWINGS ARE
21、 SUPPLIED ON ALL CONTACTS BEING QUALIFIED BY SIMILARITY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/79SHEET 4 OF 4REV. A(R) CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP
22、REMOVABLE, SHIELDED (FOR MIL-DTL-28748/9 CONNECTORS) 10. APPLICATION NOTES: OPERATING TEMPERATURE IS 85 C MAXIMUM. AS39029/79 PIN CONTACT MATES DIRECTLY INTO AN AS39029/80 SOCKET AS SHOWN TABLE 6. TABLE 6 - CONTACT MATING PART NUMBERS AS39029/79BIN CODE MATING AS39029/80 BIN CODE 436 438 437 439 CON
23、TACTS ARE DESIGNED TO BE WIRED WITH THE CABLES SPECIFIED IN TABLE 2. 1. SPECIFICATION NOTES: THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
