1、 AEROSPACE STANDARD (R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-28748/10 CONNECTORS) AS39029/80Copyright 2009 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by an
2、y means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.
3、org ISSUED 2000-07REAFFIRMED 2006-10REVISED 2009-09THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.A FEDERAL SUPPLY CLASS 5999 AS39029/80SHEET 1 OF 4 REV. A PROCUREMENT SPECIFICATION: AS39029SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of tec
4、hnicalandengineering sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay be
5、reaffirmed, revised,orcancelled.SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/80A RATIONALE REVISE TO INCLUDE TECHNICAL COMMENTS, VARIOUS AMENDMENTS, REMOVE GOVERNMENT JAR
6、GON, UPDATE SPECIFICATION REFERENCES, AND ALIGN SPECIFICATIONS WITH SAE GUIDELINES. NOTICE THE REQUIREMENTS FOR PROCURING THE CONTACTS DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF: SAE AS39029 FIGURE 1 - AS39029/80 SHIELDED SOCKET CONTACT Copyright SAE International P
7、rovided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/80SHEET 2 OF 4 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-28748/10 CONNECTORS) TABLE 1 - CONTACT DIMENSION
8、S BIN CODE A .002 (.05) B .002 (.05) C .0010 (.025) D .005 (.13) 438 .087 (2.21) .070 (1.78) .1065 (2.705) .305 (7.75) 439 .087 (2.21) .045 (1.14) .1035 (2.629) .250 (6.35) TABLE 2 - MARKING AND DESIGN CHARACTERISTICS BIN CODE COLOR BANDS CABLE ACCOMMODATED CONTACT CAVITY SIZE TYPE CLASS 1 ST 2 ND 3
9、 RD 438 YELLOW ORANGE GRAY M17/094-RG179 M17/113-RG316 16 D A 439 YELLOW ORANGE WHITE M17/093-RG178 16 D A TABLE 3 - TOOL REQUIREMENTS BIN CODE CONTACT CRIMPING TOOL CABLE ACCOMMODATION INSTALLING TOOL REMOVAL TOOL 438 1/ M17/094-RG179 M17/113-RG316 M81969/17-04 2/ 439 1/ M17/093-RG178 M81969/17-04
10、2/ 1/ USE DANIELS MANUFACTURING COMPANY TOOL HX3-530, ASTRO TOOL COMPANY TOOL AL115 OR EQUIVALENT. TOOL CRIMPS BOTH INNER AND OUTER CONTACTS SIMULTANEOUSLY. 2/ DANIELS MANUFACTURING COMPANY TOOL DRK597, ASTRO TOOL COMPANY TOOL ATH 2101 OR EQUIVALENT TABLE 4 - PART NUMBERS AS39029 PART NUMBER BIN COD
11、E SUPERSEDES PART NUMBER(S) M39029/80-438 438 M39029/80-16A M39029/80-439 439 M39029/80-16BTABLE 5 - PERFORMANCE REQUIREMENTS TENSILE STRENGTH (POUNDS) CONTACT ENGAGING AND SEPARATION FORCES (oz) CONTACT RESISTANCE (MILLIVOLTS) CABLE USED 25 C + 3 C 85 C +3 C 0 C INNER CONTACT OUTER CONTACT INNER CO
12、NTACT CONTACT ASSEMBLY 1/ INNER CONTACT OUTER CONTACT INNER CONTACT OUTER CONTACT 4.0 MIN 10 MIN .4 MIN 7.0 MAX 1.5 MIN 20.0 MAX 8.0 MAX 4.0 MAX 12.0 MAX 4.0 MAX RG316 12.0 MAX 24.0 MAX RG179 1/ WHEN MATED WITH AS39029/79 CONTACT Copyright SAE International Provided by IHS under license with SAENot
13、for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/80SHEET 3 OF 4 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-28748/10 CONNECTORS) DETAIL SPECIFICATION REQUIREMENTS: 1. DESIGN: CONTACT SHALL BE DESIG
14、NED IN ACCORDANCE WITH FIGURE 1, TABLE 1 AND 2. DIMENSIONS ARE IN INCHES AND SHOWN AFTER PLATING. ALL DIMENSIONS IN PARENTHESES ARE METRIC EQUIVALENTS AND PROVIDED FOR GENERAL INFORMATION ONLY (SEE AS39029 SECTION 6.0). 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND THE INSTALLING/
15、REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 3. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 4. SUPERSEDING PART NUMBERS ARE AS SPECIFIED. 4. MATERIALS: MATERIALS SHALL BE IN ACCORDANCE WITH AS39029. 5. MECHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDAN
16、CE WITH AS39029. THE CONTACT SEPARATION AND ENGAGEMENT FORCES SHALL MEET THE REQUIREMENTS OF TABLE 5. THE TENSILE STRENGTH SHALL MEET THE REQUIREMENTS OF TABLE 5. AXIAL CONCENTRICITY OF ALL DIAMETERS, PRIOR TO CRIMPING, SHALL BE CONCENTRIC WITHIN 0.004 INCHES (0.10 mm) TIR. AXIAL CONCENTRICITY OF AL
17、L DIAMETERS, AFTER CRIMPING, SHALL BE CONCENTRIC WITHIN 0.009 (0.23 mm) TIR 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. CONTACT RESISTANCE AT A LOAD CURRENT OF 1.0 AMPERE SHALL MEET THE REQUIREMENTS OF TABLE 5. DIELECTRIC WITHSTANDING VOLTAGE SHALL BE 750 VOLTS, AC, RMS
18、 AT SEA LEVEL. INSULATION RESISTANCE SHALL BE TESTED AT 25 +3, -0 C AND 85 +3, -0 C. LOW SIGNAL CONTACT RESISTANCE IS ON THE INNER CONTACT ONLY. THE INITIAL RESISTANCE SHALL BE 100 MILLIOHMS. THE AFTER CONDITIONED RESISTANCE SHALL 125 MILLIOHMS. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN
19、 ACCORDANCE WITH AS39029. VIBRATION TEST SHALL BE TEST CONDITION II SHOCK TEST SHALL BE TEST CONDITION I 8. ASSEMBLY INSTRUCTIONS: MANUFACTURERS RECOMMENDED ASSEMBLY INSTRUCTIONS SHALL BE SHIPPED WITH EACH UNIT PACKAGE. 9. QUALIFICATION REQUIREMENTS: CONNECTOR FIXTURES SHALL BE MIL-DTL-28748. TEN AD
20、DITIONAL CONTACT SAMPLES, OF EACH SIZE, SHALL BE SUBJECTED TO THE CONTACT RETENTION TEST AS SPECIFIED IN MIL-DTL-28748 FOR QUALIFICATION AND GROUP B INSPECTION. QUALIFICATION OF ONE DASH NUMBER (i.e. -438) QUALIFIES ALL DASH NUMBERS PROVIDED DIMENSIONS FROM MANUFACTURERS CONTROL DRAWINGS ARE SUPPLIE
21、D ON ALL CONTACTS BEING QUALIFIED BY SIMILARITY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS39029/80SHEET 4 OF 4 REV. A (R) CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REM
22、OVABLE, SHIELDED (FOR MIL-DTL-28748/10 CONNECTORS) 10. APPLICATION NOTES: OPERATING TEMPERATURE IS 85C MAXIMUM. AS39029/80 SOCKET CONTACT MATES DIRECTLY WITH AN AS39029/79 PIN AS SHOWN TABLE 6. TABLE 6 - CONTACT MATING PART NUMBERS AS39029/80 BIN CODE MATING AS39029/79 BIN CODE 438 436 439 437 CONTA
23、CTS ARE DESIGNED TO BE WIRED WITH THE CABLES SPECIFIED IN TABLE 2. 1. SPECIFICATION NOTES: THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
