1、 AEROSPACE STANDARD CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS) AS39029/83Copyright 2016 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic,
2、 mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED2000-07 RE
3、VISED 2011-02 REAFFIRMED2016-05 THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.A FEDERAL SUPPLY CLASS 5935 AS39029/83 SHEET 1 OF 4 REV. A PROCUREMENT SPECIFICATION: AS39029 SAE Technical Standards BoardRules providethat: “This reportis published bySAEto advance the state oftechnicaland engineerin
4、g sciences. The use of this reportisentirely voluntary, andits applicability andsuitability for any particularuse, includingany patentinfringement arisingtherefrom,is the soleresponsibility of theuser.”SAE reviews eachtechnical reportatleast every fiveyears atwhichtimeitmay berevised,reaffirmed, sta
5、bilized,orcancelled. SAE invites yourwrittencomments andsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS39029/83A RATIONALE AS39029/83A HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICE THE
6、 REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF SAE AS39029. FIGURE 1 DIMENSIONS AND CONFIGURATION AEROSPACE STANDARD AS39029/83 SHEET 2 OF 4 REV. A CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONN
7、ECTORS) TABLE 1 - DESIGN CHARACTERISTICS BIN CODE B DIA. COLOR BANDS MATING END SIZEWIRE BARREL SIZE TYPE CLASS C DIA. 1/ 1ST2ND3RD508 .050 (1.27) .048 (1.22) GREEN BLACK GRAY 20 20 A B .032 (.813).026 (.660) 450 .0355 (.902) .0335 (.851) YELLOW GREEN BLACK 20 22 A B .032 (.813).026 (.660) 451 .0200
8、 (.508) .0180 (.457) YELLOW GREEN BROWN 20 28 A B .022 (.559).018 (.457) 1/ HOLE ONE WALL. TABLE 2 TOOLS BIN CODE BASIC CRIMPING TOOL POSITIONER INSTALLING TOOL REMOVAL TOOL 508 M22520/34-01 M22520/34-02 M81969/33-01 M81969/34-01 450 M22520/34-01 M22520/34-02 M81969/33-01 M81969/34-01 451 M22520/34-
9、01 M22520/34-02 M81969/33-01 M81969/34-01 TABLE 3 PART NUMBER AND BIN CODE PART NUMBER BIN CODE SUPERSEDED PART NUMBER M39029/83-508 508 - M39029/83-450 450 M39029/83-20-22 M39029/83-451 451 M39029/83-20-28 TABLE 4 LOW SIGNAL LEVEL CONTACT RESISTANCE (TYPE A) MATING END SIZE WIRE BARREL SIZE WIRE SI
10、ZE MAXIMUM CONTACT RESISTANCE (MILLIOHMS) INITIAL AFTER CONDITIONING 20 20 20 24 9 20 11 23 20 22 22 26 15 31 17 38 20 28 28 30 50 75 60 88 AEROSPACE STANDARD AS39029/83 SHEET 3 OF 4 REV. A CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS) TABLE 5 CONTACT RESISTANCE
11、 (TYPE A) WITH SILVER PLATED WIRE MATING END SIZE WIRE BARREL SIZE WIRE SIZE RANGE TEST CURRENT (AMPERES)MAXIMUM VOLTAGE DROP (MILIVOLTS) 25 C 3 C 25 C 3 C AFTER CONDITIONING 200 C +3 C -0 C MAX MAX AVG MAX MAXAVG. MAX MAX AVG. 20 20 20 24 7.5 3 55 45 50 41 66 54 56 46 94 77 71 63 20 22 22 26 5.0 2.
12、0 73 53 66 48 88 64 75 55 125 91 94 69 20 28 28 30 1.5 1.0 54 60 49 55 65 73 56 62 92 103 69 78 TABLE 6 TENSILE STRENGTH (TYPE A) MATING END SIZE WIRE BARREL SIZE WIRE SIZE AXIAL LOAD (POUNDS) SILVER TIN-PLATED COPPER WIRES NICKEL-PLATED COPPER WIRE HIGH STRENGTH COPPER ALLOY WIRE INITIAL CONDITION
13、VALUES THERMAL CONDITION VALUES INITIAL CONDITION VALUES THERMAL CONDITION VALUES INITIAL CONDITION VALUES 20 20 20 24 20 8 14 6 19 6 14.3 4.5 - 20 22 22 26 12 5 7.5 4.0 8 3 6.0 2.5 22 10 20 28 28 30 3 1.5 2.25 1.13 2 1.5 1.50 1.13 5.5 3.4 REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS SPECIFI
14、CATION AND THE LATEST ISSUE OF AS39029. 1. DESIGN: CONTACTS SHALL BE DESIGNED IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY. DIMENSIONS SHOWN APPLY AFTER PLATING. SPHERICAL END DIMENSIONS TO COMPLY WITH AS39029. SURFACE F
15、INISH (ELECTRICAL ENGAGEMENT AREA) 32 MICROINCH FINISH. PIN TIP FLAT AS DEFINED IN AS39029 DOES NOT REQUIRE 32 MICROINCH FINISH. THE .290 MIN DIMENSION IS THE CONTACT ENGAGEMENT AREA FOR THE LOCALIZED FINISH OPTION (SEE REQUIREMENTS). 2. TOOLS: TOOLS REQUIRED FOR CRIMPING CONTACTS TO WIRE/CABLE AND
16、THE INSTALLING/REMOVAL FROM THE CONNECTOR SHALL BE IN ACCORDANCE WITH TABLE 2. 3. PART NUMBERS: CONTACT PART NUMBERS SHALL BE IN ACCORDANCE WITH TABLE 3. SUPERSEDED PART NUMBERS ARE AS SPECIFIED. AEROSPACE STANDARD AS39029/83 SHEET 4 OF 4 REV. A CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (
17、FOR MIL-DTL-28840 CONNECTORS) 4. MATERIALS: MATERIALS AND PLATING SHALL BE IN ACCORDANCE WITH AS39029. LOCALIZED FINISH OPTION: APPLICABLE CONTACTS SHALL BE FURNISHED AS SPECIFIED IN THE LOCALIZED FINISH REQUIREMENTS OF AS39029. THE AS39029 E DIMENSION OF THE Y AREA SHALL BE .290 INCH MINIMUM. 5. ME
18、CHANICAL: MECHANICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. TENSILE STRENGTH (TYPE A): SEE TABLE 6. 6. ELECTRICAL: ELECTRICAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. LOW SIGNAL LEVEL CONTACT RESISTANCE (TYPE A): SEE TABLE 4. CONTACT RESISTANCE (TYPE A) WITH SILVER PLATED WIRE: SEE T
19、ABLE 5. 7. ENVIRONMENTAL: ENVIRONMENTAL PROPERTIES SHALL BE IN ACCORDANCE WITH AS39029. VIBRATION: IN ACCORDANCE WITH EIA-364-28, TEST CONDITION III, FOLLOWING THE TEST, THE CONTACTS SHALL BE TESTED FOR ENDURANCE IN ACCORDANCE WITH MIL-STD-167-1. ALL CONTACTS SHALL BE WIRED IN SERIES. THE ELECTRICAL
20、 LOAD CONDITION SHALL BE 100 10 MILLIAMPERES. HIGH IMPACT SHOCK: HIGH IMPACT SHOCK TEST SHALL BE CONDUCTED IN ACCORDANCE WITH MIL-DTL-28840, USING A MIL-DTL-28840 QUALIFIED CONNECTOR THAT HAS BEEN APPROVED FOR LISTING ON THE APPLICABLE QUALIFIED PRODUCTS LIST. APPLICATION NOTES: 1. CONTACT MATES DIR
21、ECTLY WITH AN AS39029/84 SOCKET CONTACT AS SHOWN IN TABLE 7. TABLE 7. CONTACT MATING PART NUMBERS AS39029/83 BIN CODE MATING AS39029 SLASH SHEET/BIN CODE -508 M39029/84-509-450 M39029/84-452-451 M39029/84-4531. SPECIFICATION NOTES: A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE O
22、F THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
