1、 AEROSPACE STANDARD HOSE ASSEMBLY, PTFE, PARA-ARAMID REINFORCED, STANDARD DUTY, 4000 PSI, 275 F, TITANIUM FITTINGS, FLARELESS, STRAIGHT TO 90 AS4582Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any
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3、http:/www.sae.org ISSUED 2001-03REAFFIRMED2015-04THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3D FEDERAL SUPPLY CLASS 4720AS4582 SHEET 1 OF 6 PROCUREMENT SPECIFICATION: AS1975 /2/SAE Technical Standards Board Rules provide that: “This report ispublished by SAE toadvance thestate of technicalandengineerin
4、g sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particularuse,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed,
5、 stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS4582 RATIONALE AS4582 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. FIGURE 1 - HOSE
6、 ASSEMBLY, STRAIGHT TO 90 ELBOWAEROSPACE STANDARD AS4582 SHEET 2 OF 6 HOSE ASSEMBLY, PTFE, PARA-ARAMID REINFORCED, STANDARD DUTY, 4000 PSI, 275 F, TITANIUM FITTINGS, FLARELESS, STRAIGHT TO 90 TABLE 1 - ASSEMBLY DIMENSIONSHOSEASSEMBLYNO. & SIZECODEHOSESIZE(REF)/15/FITTINGTYPE(REF)THREAD TPER AS8879(R
7、EF)HOSEIDMINA1MAXA2MAXBGAGEBASICC /7/MIN STRFTG BOREAFTERASSEMBLYD(REF)AS4582E .250 -AS4582E .250 S .4375-20UNJF-3B .212 1.630 1.880 .2930 .135 .16AS4582E .250 E .5625-18UNJF-3B .212 1.695 1.930 .4120 .135 .16AS4582G .375 R .4375-20UNJF-3B .298 1.725 2.180 .2930 .135 .16AS4582G .375 S .5625-18UNJF-3
8、B .298 1.835 2.180 .4120 .240 .16AS4582G .375 E .7500-16UNJF-3B .298 1.915 2.530 .5600 .240 .19AS4582H .500 R .5625-18UNJF-3B .391 2.145 2.530 .4120 .240 .16AS4582H .500 S .7500-16UNJF-3B .391 2.165 2.530 .5600 .340 .19AS4582H .500 E .8750-14UNJF-3B .391 2.675 2.780 .6730 .340 .20AS4582J .625 R .750
9、0-16UNJF-3B .485 2.860 3.375 .5600 .340 .19AS4582J .625 S .8750-14UNJF-3B .485 2.905 3.375 .6730 .410 .20AS4582J .625 E 1.0625-12UNJ-3B .485 2.920 3.655 .8100 .410 .23AS4582K .750 R .8750-14UNJF-3B .602 3.240 3.940 .6730 .410 .20AS4582K .750 S 1.0625-12UNJ-3B .602 3.205 3.940 .8100 .510 .23AS4582K .
10、750 E 1.3125-12UNJ-3B .602 3.320 4.060 1.0620 .510 .30AS4582M 1.000 R 1.0625-12UNJ-3B .852 3.690 4.485 .8100 .510 .23AS4582M 1.000 S 1.3125-12UNJ-3B .852 3.740 4.485 1.0620 .760 .30AS4582M 1.000 E 1.5625-12UNJ-3B .852 3.570 4.680 1.3160 .760 .04AS4582N 1.250 R 1.3125-12UNJ-3B 1.100 4.600 5.085 1.062
11、0 .760 .30AS4582N 1.250 S 1.5625-12UNJ-3B 1.100 4.330 5.225 1.3160 .960 .04AS4582N 1.250 - TBD TBD TBD TBD TBD TBD TBDAS4582P 1.500 -AS4582P 1.500 S TBD TBD TBD TBD TBD TBD TBDAS4582P 1.500 -AEROSPACE STANDARD AS4582 SHEET 3 OF 6 HOSE ASSEMBLY, PTFE, PARA-ARAMID REINFORCED, STANDARD DUTY, 4000 PSI,
12、275 F, TITANIUM FITTINGS, FLARELESS, STRAIGHT TO 90 TABLE 1 (CONTINUED)HOSEASSEMBLYNO. & SIZECODEHOSESIZE(REF)/15/FITTINGTYPE(REF)E /8/DIA MAXWITHOUTSLEEVINGFHEX(REF)GMINGMAXSPHERICALBALL SIZEFORDETERMININGMINIMUMHOSEASSEMBLY ID /7/INSTRAIGHTFITTINGSPHERICALBALL SIZEFORDETERMININGMINIMUMHOSEASSEMBLY
13、 ID /7/INELBOWFITTINGAS4582E .250 -AS4582E .250 S .69 .56 .645 .770 .122 .115AS4582E .250 E .69 .69 .715 .840 .122 .115AS4582G .375 R .80 .56 .645 .770 .122 .115AS4582G .375 S .80 .69 .715 .840 .216 .204AS4582G .375 E .80 .88 .845 .970 .216 .204AS4582H .500 R .97 .69 .715 .840 .216 .204AS4582H .500
14、S .97 .88 .845 .970 .306 .289AS4582H .500 E .97 1.00 1.085 1.210 .306 .289AS4582J .625 R 1.15 .88 .845 .970 .306 .289AS4582J .625 S 1.15 1.00 1.085 1.210 .369 .349AS4582J .625 E 1.15 1.25 1.275 1.400 .369 .349AS4582K .750 R 1.38 1.00 1.085 1.210 .369 .349AS4582K .750 S 1.38 1.25 1.275 1.400 .459 .43
15、4AS4582K .750 E 1.38 1.50 1.500 1.625 .459 .434AS4582M 1.000 R 1.66 1.25 1.275 1.400 .459 .434AS4582M 1.000 S 1.66 1.50 1.500 1.625 .684 .646AS4582M 1.000 E 1.66 1.81 1.700 1.825 .684 .646AS4582N 1.250 R 2.33 1.50 1.500 1.625 .684 .646AS4582N 1.250 S 2.33 1.81 1.700 1.825 .864 .816AS4582N 1.250 - TB
16、D TBD TBD TBD TBD TBDAS4582P 1.500 -AS4582P 1.500 S TBD TBD TBD TBD TBD TBDAS4582P 1.500 -AEROSPACE STANDARD AS4582 SHEET 4 OF 6 HOSE ASSEMBLY, PTFE, PARA-ARAMID REINFORCED, STANDARD DUTY, 4000 PSI, 275 F, TITANIUM FITTINGS, FLARELESS, STRAIGHT TO 90 TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETERSLEEVEC
17、ODE SLEEVE MATERIALTEMPLIMITF TOLERANCEHOSESIZE/10/.250HOSESIZE/10/.375HOSESIZE/10/.500HOSESIZE/10/.625HOSESIZE/10/.750HOSESIZE/10/1.000HOSESIZE/10/1.250HOSESIZE/10/1.500- BRAIDED HOSE ONLY PER AS1975 275 MAXMIN.465.405.555.495.710.650.920.8501.075.9951.3651.2851.6601.580TBDTBDA FIRESLEEVE (AS1072 S
18、IL FG)(5 min) /11/ /12/275 MAXMIN.840.658.970.7881.150.9681.3801.1981.5901.3181.7501.5681.9501.768TBDTBDB FIRESLEEVE INTEGRAL SILICONE(5 min) /13/275 MAXMINTBD TBD TBD TBD TBD TBD TBD TBDC PROTECTIVE SLEEVESHRINK-ON (POLYOLEFIN AS1073CODE B) /21/275 MAXMIN.520.450.620.550.795.7251.000.9201.1701.0601
19、.4601.350TBD TBDTABLE 3 - ASSEMBLY LENGTH TOLERANCEHOSE ASSEMBLY LENGTH TOLERANCEUNDER 18 in .125 in18 THRU 36 in EXCLUSIVE .250 in36 THRU 50 in EXCLUSIVE .500 in50 in AND OVER 1%TABLE 4 - HOSE AND FITTING WEIGHTSHOSEORSLEEVECODE HOSE OR SLEEVE OR PART UNITSHOSESIZE.250HOSESIZE.375HOSESIZE.500HOSESI
20、ZE.625HOSESIZE.750HOSESIZE1.000HOSESIZE1.250HOSESIZE1.500- BRAIDED HOSE ONLY PER AS1975 LB/IN (MAX) .006 .008 .012 .020 .025 .040 .050 TBDA FIRESLEEVE AS1072 (5 minPER AS1055) /16/LB/INB FIRESLEEVE INTEGRAL WITHHOSE (5 min PER AS1055) /16/LB/INC PROTECTIVE SLEEVE SHRINK-ON(POLYOLEFIN AS1073, CODE B)
21、 /21/LB/IN .001 .001 .001 .002 .002 .003 TBD TBDNONE FIRESLEEVE CLAMP LB/EA (REF) .020 .020 .021 .021 .025 .025 .032 TBDNONE FITTING END (STRAIGHT) TITANIUM/15/ /17/RSELB/EA (REF)LB/EA (REF)LB/EA (REF)-.048.068.077.081.115.118.135.193.210.248.296.382.431.546.730.760.890TBDTBD-TBD /9/-NONE FITTING EN
22、D (90) TITANIUM/15/ /17/RSELB/EA (REF)LB/EA (REF)LB/EA (REF)-.077.099.110.121.154.143.176.242.275.297.410.460.560.740.810.9501.075TBDTBD-TBD /9/-AEROSPACE STANDARD AS4582 SHEET 5 OF 6 HOSE ASSEMBLY, PTFE, PARA-ARAMID REINFORCED, STANDARD DUTY, 4000 PSI, 275 F, TITANIUM FITTINGS, FLARELESS, STRAIGHT
23、TO 90 NOTES:1. MATERIALS:a. HOSE AND FITTINGS - PER AS1975b. SLEEVES - SEE APPLICABLE STANDARDS, TABLE 2/2/ THIS PRODUCT SHALL BE QUALIFIED IN ACCORDANCE WITH PROCUREMENT SPECIFICATION AS1975 CLASS 4000. USERS OF THIS STANDARD SHALL PROCURE THIS PRODUCT FROM ACCREDITED MANUFACTURER(S), OR THEIR ACCR
24、EDITED DISTRIBUTOR(S), AS LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST PRI-QPL-AS1975 CLASS 4000 FOR THIS STANDARD. CHANGE-OVER FROM USER-QPL TO PRI-QPL SHALL BE IN ACCORDANCE WITH AS1975 REVISION C OR HIGHER AND BE COMPLETED WITHIN SIX MONTHS FROM THE DATE OF ISSUE OF TH
25、IS STANDARD.3. CONSTRUCTION AND PERFORMANCE PER AS1975 CLASS 4000. FITTINGS SHALL BE PERMANENTLY ATTACHED TO THE HOSE.4. OPERATING CHARACTERISTICS PER AS1975.5. MARKING SHALL BE PER AS1975 ON A STAINLESS STEEL BAND NOT OVER 1.0 in WIDE OR ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 in HI
26、GH. THE BAND SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DATE AND “PT” SYMBOL SHALL BE PERMANENTLY MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. M
27、ARKING BAND SHALL BE COVERED WITH TRANSPARENT POLYOLEFIN SHRINK SLEEVE PER AS1073 CODE A./6/ LENGTH “L” IS A FOUR DIGIT NUMBER OF WHICH THE FIRST THREE DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE FOURTH DIGIT, THE FRACTION OF AN INCH IN EIGHTHS. LENGTH “L” IS MEASURED FROM “GAG
28、E DIAMETER” TO “GAGE DIAMETER”. FOR LENGTH TOLERANCES SEE TABLE 3. TO CONVERT “GAGE DIAMETER” TO “GAGE DIAMETER” TO “END TO END” MEASUREMENT, ADD “D” AND LENGTH “L”./7/ A TRUE CIRCULAR CROSS SECTION IS NOT REQUIRED THROUGH THE FITTING ID. HOWEVER, THE APPLICABLE MINIMUM BALL DIAMETER LISTED IN TABLE
29、 1 MUST BE CAPABLE OF PASSING THROUGH THE HOSE ASSEMBLY./8/ DISTANCE ACROSS CORNERS OF THE HEX MAY EXCEED THIS DIMENSION./9/ FITTING END IN SIZE CODES E THROUGH M MUST CONFORM TO NAS1760 TO MATE WITH AS33514 OR AS4375. FITTING END FOR SIZE CODE N AND LARGER MUST CONFORM TO AS4703 TO MATE WITH AS4658
30、 OR AS4659. STANDARD COUPLING NUTS SHALL BE IN ACCORDANCE WITH OR EQUIVALENT TO AS5234 OR AS4370. SIZE CODE N AND LARGER NUTS SHALL CONFORM TO AS4660 OR AS4702. NUTS SHALL MEET THE TORQUE REQUIREMENTS PER AS1975./10/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. TUBULAR SLEEVES MAY NOT BE A PERFECT ROUN
31、D AND SHALL BE MEASURED WITH A DIAMETER TAPE RULE (OFTEN REFERRED TO AS A PI-TAPE)./11/ THE TABLE 2 SLEEVE DIAMETERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS COMPRESSED, OR CLAMPED, TO CONTACT THE HOSE. IN THIS CASE, A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE./12/ THE
32、CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER PRIOR TO INSTALLATION TO PREVENT WICKING OF FLUIDS. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE
33、 FIBERGLASS, SHALL BE COATED WITH RTV SILICONE RUBBER./13/ THE ENDS OF THE INTEGRAL FIRESLEEVE SHALL BE COVERED WITH SILICONE EXTENDING OVER THE END FITTING COLLAR.14. ADD “AS1055 TYPE IIb CLASS A-S/P” OR “AS150 TYPE XIII” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIRE RESISTANT” (5 mi
34、n), WITH AS1055 OR AS150./15/ JUMP SIZE CODE EXPLANATION:a. R - STEP DOWN 1 STANDARD LETTER SIZE PER TABLE 1 (REDUCER)b. S - HOSE SIZEc. E - STEP UP 1 STANDARD LETTER SIZE PER TABLE 1 (EXPANDER)NOTE: SPECIFY STRAIGHT FITTING SIZE FOLLOWED BY THE ELBOW SIZE IN THE PART NUMBER./16/ WHEN FIRESLEEVES AR
35、E REQUIRED, WEIGHT LIMITS SHALL BE DEFINED BY THE PROCURING AUTHORITY.AEROSPACE STANDARD AS4582 SHEET 6 OF 6 HOSE ASSEMBLY, PTFE, PARA-ARAMID REINFORCED, STANDARD DUTY, 4000 PSI, 275 F, TITANIUM FITTINGS, FLARELESS, STRAIGHT TO 90 /17/ TITANIUM PARTS MAY BE REPLACED WITH STAINLESS STEEL IF MAXIMUM W
36、EIGHT FOR FITTING IS NOT EXCEEDED AND THE STAINLESS STEEL COMPONENTS HAVE BEEN PREVIOUSLY QUALIFIED.18. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994.19. SAFETY WIRE HOLES LOCATION AND DIAMETER PER AS1043 CODED AS FOLLOWS:a. U = TWO HOLES 180 APARTb. W = THREE HOLES 120 APART20. THIS PART STANDARD TAKES PRECEDENCE IN CASES OF CONFLICT.21. EXAMPLE OF PART NUMBER:22. THIS HOSE ASSEMBLY STANDARD IS SIMILAR TO AS4570 EXCEPT FOR PROCUREMENT PURPOSES. THIS PART STANDARD SHALL BE USED FOR ALL FUTURE PROCUREMENT OF CLASS 4000 HOSE ASSEMBLIES.