1、 AEROSPACE STANDARD CRIMPING TOOL AND ACCESSORIES, REMOTE CRIMP HEAD, HYDRAULIC, WIRE SIZE 8 TO 00 UN-INSULATED AND 8 THRU 2 INSULATED CRIMP BARRELS AS5259/4Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitte
2、d, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB
3、ADDRESS: http:/www.sae.org ISSUED2012-09 REAFFIRMED2017-06 THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5120 AS5259/4 SHEET 1 OF 3 PROCUREMENT SPECIFICATION: AS5259 SAE Technical Standards BoardRules providethat:“This reportis publishedbySAE toadvancethestateoftechnicalandengin
4、eering sciences. The use of this report isentirely voluntary, andits applicability andsuitability for any particularuse, includingany patentinfringement arising therefrom,is the soleresponsibility of theuser.”SAE reviews eachtechnical reportatleast every fiveyears atwhichtimeitmay berevised,reaffirm
5、ed, stabilized,orcancelled. SAE invites yourwrittencomments andsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS5259/4 RATIONALE AS5259/4 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICE THE COMPLETE REQ
6、UIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF SAE AS5259. FIGURE 1 - AS5259/4-01 BASIC CRIMPING TOOL WITHOUT DIES TABLE 1 - BASIC CRIMPING TOOL CONFIGURATION WITHOUT DIES PART NO 1/ A DIA MAX B MAX 2/ C MAX D MAX M5259/4-01 2.5 9.25 3.0 2
7、.25 1/ DETAIL INTERFACE DIMENSIONS ARE SPECIFIED ON THE DIES (SEE TABLE 2 AND AS5259/7). 2/ OVERALL MAXIMUM LENGTH AFTER ASSEMBLY. AEROSPACE STANDARD AS5259/4 SHEET 2 OF 3 CRIMPING TOOL AND ACCESSORIES, REMOTE CRIMP HEAD, HYDRAULIC, WIRE SIZE 8 TO 00 UN-INSULATED AND 8 THRU 2 INSULATED CRIMP BARRELS
8、 REQUIREMENTS: AS SPECIFIED IN AS5259 AND THIS SPECIFICATION 1. CONFIGURATION: A. DIMENSIONS SHALL BE IN INCHES AND IN ACCORDANCE WITH TABLE 1. UNLESS OTHERWISE SPECIFIED TOLERANCES SHALL BE .015 AND ANGLES 1 DEGREE. B. BASIC TOOL CONFIGURATION SHALL BE OPTIONAL WITHIN ENVELOPE DEFINED BY FIGURE 1.
9、C. COUPLER SHALL BE A HYDRAULIC FEMALE COUPLER, QUICK CONNECT, 3/8 IN PIPE SIZE NPT, 10 000 PSI RATING AND FLOW RATE 10.8 GPM (REF). D. DUST CAP SHALL BE A METAL DUST CAP WITH CONSTRAINT DEVICE (CHAIN, ETC.) TO PREVENT LOSS. E. ALL BURRS REMOVED AND BREAK ALL EDGES. F. AS5259/4 TOOL DIES AND INSPECT
10、ION GAGES ARE SPECIFIED IN TABLE 2 (SEE TABLE 3 FOR SPECIFIC TERMINAL OR CONTACT APPLICATIONS). G. MAXIMUM WEIGHT WITH HEAVIEST DIE SPECIFIED IN TABLE 2 SHALL BE 6.0 LB. H. HEAD SHALL BE RATED FOR MINIMUM OF 10 000 PSI INPUT PRESSURE. HEAD SHALL GENERATE A MINIMUM OF 5.5 TONS OF FORCE AT THE DIE FAC
11、ES WITH 10 000 PSI INPUT PRESSURE. 2. MATERIALS: A. TOOL HEAD SHALL BE STEEL WITH A BLACK OXIDE FINISH DESIGNED TO MEET THE PERFORMANCE REQUIREMENTS OF AS5259. 3. CORROSION TEST NOT REQUIRED. 4. CRIMP DIES ARE IN ACCORDANCE WITH AS5259/7 (SEE TABLE 2 FOR DIE APPLICATION). 5. INSPECTION GAGES IN ACCO
12、RDANCE WITH AS5259/6 (SEE TABLE 2 FOR GAGE APPLICATION). 6. HYDRAULIC PUMPS IN ACCORDANCE WITH AS5259/2 (SEE TABLE 2 FOR PUMP APPLICATION). 7. LIFE TEST NOT REQUIRED (CERTIFICATION TO 5000 CYCLE IS REQUIRED). 8. SUPPLIER NAME OR SYMBOL, SUPPLIER PART NUMBER AND SAE PART NUMBER (M5259/4-01) IS REQUIR
13、ED ON THE TOOL (LOCATION OPTIONAL) SUPPLIER SYMBOL SHALL BE IN ACCORDANCE AIR1351. M5259 /4 -01 I I I I I I_ BASIC TOOL DASH NUMBER (SEE AS5259/7 FOR CRIMP DIES) I I_ DETAIL SPECIFICATION NUMBER I_ PART NUMBER DESIGNATION (M) AND BASIC SPECIFICATION NUMBER 9. UNLESS SPECIFIED IN A STORAGE CONTAINER
14、(SEE AS5259), TOOL SHALL BE PROTECTED BY A CONTAINER WITH A HANDLE FOR CARRYING. CONTAINER SHALL BE LABELED WITH TOOL PART NUMBER. 10. QUALIFICATION: A. TOOL PERFORMANCE MAY BE QUALIFIED BY SIMILARITY TO THE AS5259/5 AS AGREED TO BY THE QUALIFYING ACTIVITY. B. TOOL WILL BE TESTED WITH THE AS5259/2-0
15、1 FLEXIBLE HOSE AND AS5259/2-02 FOOT OPERATED PUMP OR THE -04 HAND OPERATED PUMP. APPLICATIONS: 1. GO/NO-GO GAGE INSPECTION RECOMMENDED AT PERIODIC INTERVALS (SEE AS5259/6). 2. BASIC TOOL, DIES, AND GAGES ARE PROCURED SEPARATELY, BUT MAY ALL BE INCLUDED IN ONE STORAGE UNIT (SEE AS5259). 3. THE TOOLS
16、 SPECIFIED HEREIN ARE DESIGNED TO CRIMP THE COMPONENTS SPECIFIED IN TABLE 2 USING REMOTE HOSE AND PUMPS SPECIFIED IN AS5259/2. 4. CRIMPING IS LIMITED TO WIRE SIZES 8 THRU 2 FOR INSULATED TERMINALS AND 8 THRU 00 FOR UN-INSULATED TERMINALS AND CONTACTS (SEE TABLE 2). AEROSPACE STANDARD AS5259/4 SHEET
17、3 OF 3 CRIMPING TOOL AND ACCESSORIES, REMOTE CRIMP HEAD, HYDRAULIC, WIRE SIZE 8 TO 00 UN-INSULATED AND 8 THRU 2 INSULATED CRIMP BARRELS TABLE 2 - COMPONENT SPECIFICATION REFERENCES COMPONENT MILITARY SPECIFICATIONS COMPONENT SAE SUPERSEDING SPECIFICATIONS WIRE SIZE (REF) CRIMP TOOL PART NUMBER AS525
18、9/7 CRIMP DIES PART NUMBER AS5259/7 GAGE PART NUMBER (SEE AS5259/6) REMOTE HOSE (SEE AS5259/2) REMOTE PUMPS (SEE AS5259/2) MIL-T-7928 MS20659 N/A MIL-C-7974 MIL-C-7974/1 MIL-C-7974/2 MS21378 MAS25486 MS25487 MS25488 MS90328 MIL-C-39029 (APPLICABLE DETAIL SPECIFICATIONS) SAE AS7928 1/ AS20659 AS7928/
19、11 5/ SAE AS7974 2/ AS7974/1 AS7974/2 AS21378 AS25486 AS25487 AS25488 AS90328 SAE AS39029 2/ (APPLICABLE DETAIL SPECIFICATIONS) 8 M5259/4-01 -001 MS90486-8 M5259/2-01 SUPERSEDED MS25441-3 M5259/2-02 M5259/2-03 M5259/2-04 SUPERSEDED MS25441-5 M5259/2-05 M5259/2-06 -010 4/ AS5259/6-001 6 -002 MS90486-
20、6 -011 4/ AS5259/6-002 4 -003 MS90486-4 -012 4/ AS5259/6-003 2 -004 MS90486-2 -013 4/ AS5259/6-004 1 -005MS90486-1 01 -006 MS90486-01 -014 4/ AS5259/6-005 02 -007 MS90486-02 -015 4/ AS5259/6-006 MIL-T-7928 MIL-T-7928/4 N/A MS25036 N/A SAE AS7928 3/ AS7928/4 AS7928/13 5/ AS25036 AS7928/12 5/ 8 -016 M
21、S23003-8 6 -017 MS23003-6 4 -018 MS23003-4 2 -019 MS23003-2 1/ UN-INSULATED COPPER TERMINAL 2/ COPPER CONTACT 3/ INSULATED COPPER TERMINAL 4/ UN-INSULATED COPPER TERMINAL (INDENT DIE) 5/ TIN WHISKER RESISTANT TERMINAL VERSION (DOES NOT SUPERSEDE A MILITARY SPECIFICATION) 5. WHEN A QUALIFIED SUPPLIER
22、 HAS BEEN DETERMINED IN ACCORDANCE WITH AS5259, THE AS5259/4 MAY BE USED WITH COMPONENT SPECIFICATION LISTED IN TABLE 2 AND WILL BE LISTED FOR USE ON NEXT REVISION OF THE COMPONENT SPECIFICATION. 6. SEE AS5259/5 FOR A MANUAL HAND OPERATED VERSION OF THIS TOOL. SPECIFICATION NOTES: 1. IT IS THE RESPO
23、NSIBILITY OF THE COMPONENT SPECIFICATION PREPARER TO DETERMINE IF A SPECIFIC TOOL CAN BE USED TO CRIMP SPECIFIC WIRE BARRELS OTHER THAN THOSE LISTED IN TABLE 2. AFTER THE TOOL HAS BEEN DETERMINED TO BE ACCEPTABLE FOR THE COMPONENT, THE PREPARER IS RECOMMENDED TO REQUEST SAE TO EXPAND THE COMPONENT R
24、EFERENCE LIST OR TO ESTABLISH AN AS5259/Y DETAIL SPECIFICATION WHICH THE PREPARER CAN THEN REFERENCE IN THE COMPONENT SPECIFICATION. 2. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
