1、AEROSPACE STANDARD HOSE ASSEMBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER AS5422Copyright 2013 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical,
2、photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2000-07REAFFIRMED 2013
3、-01 REVISED 2013-09THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3D REV.BFEDERAL SUPPLY CLASS 4720 AS5422SHEET 1 OF 8REV. BPROCUREMENT SPECIFICATION: AS5420 /2/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse of
4、this report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaffirmed, stabilized, orca
5、ncelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5422BRATIONALE REACH DIMENSIONS C1 AND F1 WERE REVISED FROM “MIN” TO “MAX” BECAUSE THIS IS MAXIMUM LENGTH OF THE FITTING.
6、A TOLERANCE WAS ADDED TO THE LEADWIRE LENGTH. FIGURE 1 - STYLE A1 FIGURE 2 - STYLE B1 FIGURE 3 - STYLE B2 FIGURE 4 - STYLE C1 AEROSPACE STANDARD AS5422SHEET 2 OF 8REV. BHOSE ASSEMBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER FIGURE 5 - STYLE C2 FIGURE 6 - STYLE D1 FIGURE 7 - STYL
7、E D2 FIGURE 8 - STYLE E1 FIGURE 9 - STYLE E2 AEROSPACE STANDARD AS5422SHEET 3 OF 8REV. BHOSE ASSEMBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER FIGURE 10 - STYLE F1 FIGURE 11 - STYLE F2 FIGURE 12 - STYLE G1 FIGURE 13 - STYLE G2 AEROSPACE STANDARD AS5422SHEET 4 OF 8REV. BHOSE ASSE
8、MBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER FIGURE 14 - STYLE H1 FIGURE 15 - STYLE H2 FIGURE 16 - STYLE J1 FIGURE 17 - STYLE K1 AEROSPACE STANDARD AS5422SHEET 5 OF 8REV. BHOSE ASSEMBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER FIGURE 18 - STYLE K2 FIGURE 19
9、 - STYLE L1 FIGURE 20 - STYLE L2 FIGURE 21 - HOSE AND THERMOSTAT DATA AEROSPACE STANDARD AS5422SHEET 6 OF 8REV. BHOSE ASSEMBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER TABLE 1A - FITTING DIMENSIONS A1-E2 HOSE ASSY SIZELETTER SIZECODE A1MAXA2MAXB1MAXB2MAXC1MAXC2MAXD1MAXD2MAXE1MAX
10、E2MAX-08 H 1.32 2.52 1.73 2.92 1.39 2.58 1.58 2.80 1.81 3.00 -10 J 1.32 2.52 1.85 3.04 1.57 2.76 1.58 2.80 1.93 3.12 -12 K 1.53 2.72 2.36 3.54 2.05 3.23 1.82 3.03 2.45 3.64 -16 M 1.58 2.76 2.48 3.66 2.17 3.35 1.90 3.11 2.60 3.78 TABLE 1B - FITTING DIMENSIONS F1-M HOSE ASSY SIZELETTER SIZECODE F1 MAX
11、F2 MAXG.030 H.030 J.030 K.030 MTHRU REF -08 H 1.39 2.58 .622 1.153 .702 1.266 .430 -10 J 1.57 2.76 .648 1.284 .728 1.397 .555 -12 K 2.05 3.23 .815 1.647 .910 1.782 .660 -16 M 2.17 3.35 .882 1.817 1.002 1.986 .915 TABLE 2A - FITTING DEDUCT LENGTHS AND NOMINAL WEIGHTS (REF) FIGURES 1-11 /8/ HOSE ASSY
12、SIZEFIGURE 1DEDLGFIGURE 1FTG WT FIGURE 2 & 3 DEDLGFIGURE2 & 3 FTG WT FIGURE4 & 5 DEDLGFIGURE4 & 5 FTG WT FIGURE6 & 7 DEDLGFIGURE6 & 7 FTG WT FIGURE8 & 9 DEDLGFIGURE 8 & 9 FTG WT FIGURE10 & 11DEDLGFIGURE10 & 11FTG WT -08 1.50 .195 1.91 .210 1.57 .215 1.76 .212 1.99 .223 1.57 .228 -10 1.50 .219 2.02 .
13、244 1.75 .252 1.76 .239 2.10 .258 1.75 .266 -12 1.60 .306 2.43 .344 2.11 .357 1.89 .333 2.52 .362 2.11 .376 -16 1.70 .387 2.60 .438 2.29 .458 2.02 .415 2.71 .457 2.29 .477 TABLE 2B - FITTING DEDUCT LENGTHS AND NOMINAL WEIGHTS (REF) FIGURES 12-20 /8/ HOSE ASSY SIZEFIGURE 12 & 13 DEDLGFIGURE 12 & 13 F
14、TG WT FIGURE 14 & 15 DEDLGFIGURE 14 & 15 FTG WT FIGURE 16DEDLGFIGURE 16FTG WT FIGURE 17 & 18 DEDLGFIGURE 17 & 18 FTG WT FIGURE 19 & 20 DEDLGFIGURE 19 & 20 FTG WT -08 2.20 .228 1.86 .233 2.05 .230 2.28 .241 1.86 .246 -10 2.31 .264 2.04 .272 2.05 .259 2.39 .278 2.04 .286 -12 2.75 .372 2.43 .385 2.21 .
15、361 2.84 .390 2.43 .404 -16 2.95 .469 2.64 .489 2.37 .446 3.06 .488 2.64 .508 TABLE 3 - THERMOSTAT DIMENSIONS HOSE ASSY SIZELETTER SIZECODE NMAXPMAXRMAXSREF -08 H 1.73 1.00 .89 .46 -10 J 1.73 1.15 .97 .46 -12 K 1.90 1.29 1.04 .46 -16 M 1.90 1.54 1.17 .46 TABLE 4 - HOSE DATA HOSE ASSY SIZELETTER SIZE
16、CODE IDREF OD MAXNOM WT/IN REF MINBENDRAD-08 H .500 .790 .0115 1.50 -10 J .625 .940 .0153 1.88 -12 K .750 1.070 .0186 2.25 -16 M 1.000 1.320 .0245 3.00 AEROSPACE STANDARD AS5422SHEET 7 OF 8REV. BHOSE ASSEMBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER TABLE 5 - HOSE ASSEMBLY LENGT
17、H INCREMENT AND TOLERANCE HOSE ASSEMBLY LENGTH AVAILABLE INCREMENTS TOLERANCE 5 INCHES MIN TO 18 INCHES EXCLUSIVE (NOT LESS THAN) .125 +.125/-.125 18 TO 36 INCHES EXCLUSIVE (NOT LESS THAN) .250 +.250/-.250 36 TO 100 INCHES EXCLUSIVE (NOT LESS THAN) .500 +.375/-.375 100 TO 360 INCHES MAX /7/ (NOT LES
18、S THAN) 1.000 +.5%/-.500 NOTES: 1. MATERIAL AND FINISH: AS5420, TABLE 1. /2/ PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED ASSEMBLING DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUC
19、TS LIST FOR PRI-QPL-AS5420 FOR THIS STANDARD. SEE www.eAuditN FOR CURRENT QPL ONLINE. 3. MARKING: AS5420. 4. OPERATING CHARACTERISTICS: a. OPERATING TEMPERATURE: -65 TO +160 F (-54 TO +71 C). b. OPERATING PRESSURE: 125 PSI MAX c. THERMOSTAT SHALL BE SET TO CLOSE AT 40 F MINIMUM AND OPEN AT 70 F MAXI
20、MUM. d. POWER CONSUMPTION: NOMINAL POWER IN WATTS SHOULD FALL WITHIN 10% OF THE VALUE OBTAINED FROM EQUATION 1: POWER = (4 x ID + 8.5) x L/12 + 7.5 x ID2(EQ. 1) WHERE: ID = HOSE ID IN INCHES L = ASSEMBLY LENGTH “L” IN INCHES 5. ACCEPTANCE TEST AND CLEANING: AS5420. 6. CONSTRUCTION: AS5420. /7/ LENGT
21、H “L” IS A FOUR-DIGIT NUMBER OF WHICH THE FIRST THREE DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE FOURTH DIGIT THE FRACTION OF AN INCH IN EIGHTHS. SEE TABLE 3 FOR LENGTH TOLERANCES. MINIMUM LENGTH IS 5 INCHES. MAXIMUM LENGTH IS 360 INCHES. /8/ FOR DETERMINING HOSE WEIGHT, DEDUC
22、T HOSE LENGTH CORRECTION FACTOR FROM THE ASSEMBLY LENGTH. /9/ FITTING WEIGHT INCLUDES WEIGHT OF THERMOSTAT AND ASSOCIATED MATERIALS. /10/ FITTING END IN ACCORDANCE WITH AS1656-1-(SIZE) EXCEPT AS NOTED. /11/ FITTING END IN ACCORDANCE WITH AS1656-3-(SIZE) EXCEPT AS NOTED. /12/ LEAD WIRES ARE 18 AWG, T
23、INNED COPPER PER AS22759/34 AND SHALL BE 3 TO 4 FEET LONG. A DARK COLOR SHALL BE USED FOR THE “HOT LEAD” CONTAINING THE THERMOSTAT CIRCUIT AND THE RETURN LEAD SHALL BE WHITE. AEROSPACE STANDARD AS5422SHEET 8 OF 8REV. BHOSE ASSEMBLY, LINED SILICONE, HEATED, FIXED CAVITY, 125 PSI, POTABLE WATER /13/ S
24、INGLE PIN CONNECTORS SHALL BE PER AS5420. THE “HOT LEAD” (DARK COLOR) SHALL TERMINATE WITH A PLUG CONNECTOR AND THE RETURN LEAD SHALL TERMINATE WITH A SOCKET CONNECTOR. 14. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 15. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENS
25、IONS .010, ANGULAR DIMENSIONS 2 DEGREES. 16. EXAMPLE OF PART NUMBER: AS5422 H 024 2 A1 CSINGLE PIN CONNECTOR REQUIRED (OMIT IF CONNECTORS ARE NOT REQUIRED) /13/ STYLE (SEE FIGURES 1 THRU 20) FRACTIONAL LENGTH IN EIGHTHS OF AN INCH INCREMENTS (.25 INCH) /7/ LENGTH IN WHOLE INCHES (24 INCHES) /7/ HOSE
26、 ASSEMBLY SIZE LETTER CODE (.500 INCH HOSE SIZE) (SEE TABLE 1) BASIC PART NUMBER 17. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
