1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this p
3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497
4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS5861A AEROSPACE STANDARD AS5861 REV. A Issued 2005-12 Revised 2015-07Supersedin
5、g AS5861 Retainers, (Back-Up Rings), Hydraulic and Pneumatic, Polytetrafluoroethylene Resin, Solid, Static Gland RATIONALE Revision A adds tables in metric units and adds complete part numbers in tables and the ASME reference publication. 1. SCOPE This SAE Aerospace Standard (AS) covers solid polyte
6、trafluoroethylene (PTFE) retainers (back-up rings) for use in static glands in accordance with AS5857. They are for use in hydraulic and pneumatic system components as anti-extrusion devices in conjunction with O-rings, packings and other elastomeric seals. Because of the construction of groove dime
7、nsions, back-ups specific to rod applications are designated “R” - Rod (Female), back-ups specific to piston applications are designated “P” - Piston (Male). Retainers specified herein have been designed for a temperature range of -65 to 275 F (-54 to 135 C) and a nominal operating pressure of 3000
8、psi (20 684 kPa) for code 09 material and 5000 psi (34 474 kPa) for code 10 material. Material codes are based on AMS3678 material types. 2. REFERENCES 2.1 Applicable Documents The following publications form a part of this document to the extent specified herein. The latest issue of SAE publication
9、s shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes
10、applicable laws and regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. AS5857 Gland Design, O-r
11、ing and Other Elastomeric Seals, Static Applications AS5860 Retainers, (Back-Up Rings), Hydraulic and Pneumatic, Polytetrafluoroethylene Resin, Single Turn, Static Gland SAE INTERNATIONAL AS5861A Page 2 of 17 AMS3678/9 Type 9 Virgin Polytetrafluoroethylene (PTFE) Moldings with Pigment for AS4716 and
12、 AS5857 Backup Rings AMS3678/10 Type 10 Virgin Polytetrafluoroethylene (PTFE) Moldings or Extrusions with 15% Carbon Fiber 2.1.2 ASME Publications Available from ASME, P.O. Box 2900, 22 Law Drive, Fairfield, NJ 07007-2900, Tel: 800-843-2763 (U.S./Canada), 001-800-843-2763 (Mexico), 973-882-1170 (out
13、side North America), www.asme.org. ASME Y 14.5-2009 Dimensioning and Tolerancing 2.1.3 U.S. Government Publications Copies of these documents are available online at http:/quicksearch.dla.mil. MIL-STD-2073-1 Standard Practice for Military Packaging 3. TECHNICAL REQUIREMENTS 3.1 Material 3.1.1 Code 0
14、9, Virgin PTFE with Pigment Parts made to material code 09 of this standard shall conform to AMS3678/9, Pigmented Virgin PTFE, Molded. “R” (Rod) applications shall be green per AMS3678/9. “P” (Piston) applications shall be brown per AMS3678/9. 3.1.2 Code 10, PTFE With 15% Carbon Fiber Parts made to
15、material code 10 of this standard shall conform to AMS3678/10, Virgin PTFE Moldings or Extrusions with 15% Carbon Fiber. Color shall be black or dark gray. 3.2 Dimensional Requirements Parts shall conform to Figure 1 and the dimensions listed in Table 1. NOTE: Dimensions are based on nominal ring “O
16、D” equal to minimum A for piston back-up rings and nominal ring “ID” equal to maximum B for rod back-up rings. A and B dimensions are from AS5857. Radial width “W” is based on a net fit in the gland at maximum material condition with all features concentric. IDTW ODSee Tables 1A and 1B for dimension
17、s Figure 1 - Controlled features SAE INTERNATIONAL AS5861A Page 3 of 17 3.2.1 Surfaces and Edges All surfaces shall be smooth and free from irregularities. Edges shall be clean and sharp. 3.3 Part Number The part number consists of the standard number, the piston or rod code, the material code follo
18、wed by the appropriate three digit dash number taken from Tables 1A or 1B. AS5861 P 10 -123Material CodeDash Number“R“ for RodStandard Number“P“ for PistonExample:Table 1A - AS5861 back up ring dimensions (in inches) Male (Piston) Applications Female (Rod) Applications Part No. OD 0.001 T 0.002 W 0.
19、001 Part No. ID 0.001 T 0.002 W 0.001 AS5861P(XX)-004 0.185 0.054 0.052 AS5861R(XX)-004 0.076 0.054 0.053 AS5861P(XX)-005 0.217 0.054 0.052 AS5861R(XX)-005 0.108 0.054 0.053 AS5861P(XX)-006 0.230 0.054 0.052 AS5861R(XX)-006 0.123 0.054 0.053 AS5861P(XX)-007 0.261 0.054 0.052 AS5861R(XX)-007 0.154 0.
20、054 0.053 AS5861P(XX)-008 0.293 0.054 0.052 AS5861R(XX)-008 0.185 0.054 0.053 AS5861P(XX)-009 0.326 0.054 0.052 AS5861R(XX)-009 0.217 0.054 0.053 AS5861P(XX)-010 0.357 0.054 0.052 AS5861R(XX)-010 0.248 0.054 0.053 AS5861P(XX)-011 0.420 0.054 0.052 AS5861R(XX)-011 0.310 0.054 0.053 AS5861P(XX)-012 0.
21、485 0.054 0.052 AS5861R(XX)-012 0.373 0.054 0.053 AS5861P(XX)-013 0.550 0.054 0.052 AS5861R(XX)-013 0.435 0.054 0.053 AS5861P(XX)-014 0.613 0.054 0.052 AS5861R(XX)-014 0.498 0.054 0.053 AS5861P(XX)-015 0.675 0.054 0.052 AS5861R(XX)-015 0.560 0.054 0.053 AS5861P(XX)-016 0.738 0.054 0.052 AS5861R(XX)-
22、016 0.623 0.054 0.053 AS5861P(XX)-017 0.800 0.054 0.052 AS5861R(XX)-017 0.685 0.054 0.053 AS5861P(XX)-018 0.863 0.054 0.052 AS5861R(XX)-018 0.748 0.054 0.053 AS5861P(XX)-019 0.925 0.054 0.052 AS5861R(XX)-019 0.810 0.054 0.053 AS5861P(XX)-020 0.991 0.054 0.052 AS5861R(XX)-020 0.873 0.054 0.053 AS5861
23、P(XX)-021 1.053 0.054 0.052 AS5861R(XX)-021 0.935 0.054 0.053 OD ID 0.002 0.002 AS5861P(XX)-022 1.116 0.054 0.052 AS5861R(XX)-022 0.998 0.054 0.053 AS5861P(XX)-023 1.178 0.054 0.052 AS5861R(XX)-023 1.060 0.054 0.053 AS5861P(XX)-024 1.241 0.054 0.052 AS5861R(XX)-024 1.123 0.054 0.053 AS5861P(XX)-025
24、1.303 0.054 0.052 AS5861R(XX)-025 1.185 0.054 0.053 AS5861P(XX)-026 1.366 0.054 0.052 AS5861R(XX)-026 1.248 0.054 0.053 AS5861P(XX)-027 1.428 0.054 0.052 AS5861R(XX)-027 1.310 0.054 0.053 AS5861P(XX)-028 1.491 0.054 0.052 AS5861R(XX)-028 1.373 0.054 0.053 SAE INTERNATIONAL AS5861A Page 4 of 17 Table
25、 1A - AS5861 back up ring dimensions (in inches) (continued) Male (Piston) Applications Female (Rod) Applications Part No. OD 0.001 T 0.002 W 0.001 Part No. ID 0.001 T 0.002 W 0.001 AS5861P(XX)-104 0.286 0.058 0.081 AS5861R(XX)-104 0.123 0.058 0.081 AS5861P(XX)-105 0.317 0.058 0.081 AS5861R(XX)-105
26、0.154 0.058 0.081 AS5861P(XX)-106 0.349 0.058 0.081 AS5861R(XX)-106 0.185 0.058 0.081 AS5861P(XX)-107 0.382 0.058 0.081 AS5861R(XX)-107 0.217 0.058 0.081 AS5861P(XX)-108 0.414 0.058 0.081 AS5861R(XX)-108 0.248 0.058 0.081 AS5861P(XX)-109 0.477 0.058 0.081 AS5861R(XX)-109 0.310 0.058 0.081 AS5861P(XX
27、)-110 0.541 0.058 0.081 AS5861R(XX)-110 0.373 0.058 0.081 AS5861P(XX)-111 0.604 0.058 0.081 AS5861R(XX)-111 0.435 0.058 0.081 AS5861P(XX)-112 0.668 0.058 0.081 AS5861R(XX)-112 0.498 0.058 0.081 AS5861P(XX)-113 0.734 0.058 0.081 AS5861R(XX)-113 0.560 0.058 0.081 AS5861P(XX)-114 0.800 0.058 0.081 AS58
28、61R(XX)-114 0.623 0.058 0.081 AS5861P(XX)-115 0.863 0.058 0.081 AS5861R(XX)-115 0.685 0.058 0.081 AS5861P(XX)-116 0.925 0.058 0.081 AS5861R(XX)-116 0.748 0.058 0.081 AS5861P(XX)-117 0.991 0.058 0.081 AS5861R(XX)-117 0.810 0.058 0.081 AS5861P(XX)-118 1.053 0.058 0.081 AS5861R(XX)-118 0.873 0.058 0.08
29、1 AS5861P(XX)-119 1.116 0.058 0.081 AS5861R(XX)-119 0.935 0.058 0.081 OD ID 0.002 0.002AS5861P(XX)-120 1.178 0.058 0.081 AS5861R(XX)-120 0.998 0.058 0.081 AS5861P(XX)-121 1.241 0.058 0.081 AS5861R(XX)-121 1.060 0.058 0.081 AS5861P(XX)-122 1.303 0.058 0.081 AS5861R(XX)-122 1.123 0.058 0.081 AS5861P(X
30、X)-123 1.366 0.058 0.081 AS5861R(XX)-123 1.185 0.058 0.081 AS5861P(XX)-124 1.428 0.058 0.081 AS5861R(XX)-124 1.248 0.058 0.081 AS5861P(XX)-125 1.491 0.058 0.081 AS5861R(XX)-125 1.310 0.058 0.081 AS5861P(XX)-126 1.553 0.058 0.081 AS5861R(XX)-126 1.373 0.058 0.081 AS5861P(XX)-127 1.616 0.058 0.081 AS5
31、861R(XX)-127 1.435 0.058 0.081 AS5861P(XX)-128 1.678 0.058 0.081 AS5861R(XX)-128 1.498 0.058 0.081 AS5861P(XX)-129 1.741 0.058 0.081 AS5861R(XX)-129 1.560 0.058 0.081 AS5861P(XX)-130 1.805 0.058 0.081 AS5861R(XX)-130 1.623 0.058 0.081 AS5861P(XX)-131 1.867 0.058 0.081 AS5861R(XX)-131 1.685 0.058 0.0
32、81 AS5861P(XX)-132 1.930 0.058 0.081 AS5861R(XX)-132 1.748 0.058 0.081 AS5861P(XX)-133 1.992 0.058 0.081 AS5861R(XX)-133 1.810 0.058 0.081 AS5861P(XX)-134 2.055 0.058 0.081 AS5861R(XX)-134 1.873 0.058 0.081 SAE INTERNATIONAL AS5861A Page 5 of 17 Table 1A - AS5861 back up ring dimensions (in inches)
33、(continued) Male (Piston) Applications Female (Rod) Applications Part No. OD 0.002 T 0.002 W 0.001 Part No. ID 0.002 T 0.002 W 0.001 AS5861P(XX)-135 2.118 0.058 0.081 AS5861R(XX)-135 1.936 0.058 0.081 AS5861P(XX)-136 2.180 0.058 0.081 AS5861R(XX)-136 1.998 0.058 0.081 AS5861P(XX)-137 2.243 0.058 0.0
34、81 AS5861R(XX)-137 2.061 0.058 0.081 AS5861P(XX)-138 2.305 0.058 0.081 AS5861R(XX)-138 2.123 0.058 0.081 AS5861P(XX)-139 2.368 0.058 0.081 AS5861R(XX)-139 2.186 0.058 0.081 AS5861P(XX)-140 2.430 0.058 0.081 AS5861R(XX)-140 2.248 0.058 0.081 AS5861P(XX)-141 2.493 0.058 0.081 AS5861R(XX)-141 2.311 0.0
35、58 0.081 AS5861P(XX)-142 2.555 0.058 0.081 AS5861R(XX)-142 2.373 0.058 0.081 AS5861P(XX)-143 2.618 0.058 0.081 AS5861R(XX)-143 2.436 0.058 0.081 AS5861P(XX)-144 2.680 0.058 0.081 AS5861R(XX)-144 2.498 0.058 0.081 AS5861P(XX)-145 2.743 0.058 0.081 AS5861R(XX)-145 2.561 0.058 0.081 AS5861P(XX)-146 2.8
36、05 0.058 0.081 AS5861R(XX)-146 2.623 0.058 0.081 AS5861P(XX)-147 2.868 0.058 0.081 AS5861R(XX)-147 2.686 0.058 0.081 AS5861P(XX)-148 2.930 0.058 0.081 AS5861R(XX)-148 2.748 0.058 0.081 AS5861P(XX)-149 2.993 0.058 0.081 AS5861R(XX)-149 2.811 0.058 0.081 OD ID 0.001 0.001 AS5861P(XX)-210 0.991 0.062 0
37、.111 AS5861R(XX)-210 0.748 0.062 0.112 AS5861P(XX)-211 1.053 0.062 0.111 AS5861R(XX)-211 0.810 0.062 0.112 AS5861P(XX)-212 1.116 0.062 0.111 AS5861R(XX)-212 0.873 0.062 0.112 AS5861P(XX)-213 1.178 0.062 0.111 AS5861R(XX)-213 0.935 0.062 0.112 OD ID 0.002 0.002 AS5861P(XX)-214 1.241 0.062 0.111 AS586
38、1R(XX)-214 0.998 0.062 0.112 AS5861P(XX)-215 1.303 0.062 0.111 AS5861R(XX)-215 1.060 0.062 0.112 AS5861P(XX)-216 1.366 0.062 0.111 AS5861R(XX)-216 1.123 0.062 0.112 AS5861P(XX)-217 1.428 0.062 0.111 AS5861R(XX)-217 1.185 0.062 0.112 AS5861P(XX)-218 1.491 0.062 0.111 AS5861R(XX)-218 1.248 0.062 0.112
39、 AS5861P(XX)-219 1.553 0.062 0.111 AS5861R(XX)-219 1.310 0.062 0.112 AS5861P(XX)-220 1.616 0.062 0.111 AS5861R(XX)-220 1.373 0.062 0.112 AS5861P(XX)-221 1.678 0.062 0.111 AS5861R(XX)-221 1.435 0.062 0.112 AS5861P(XX)-222 1.741 0.062 0.111 AS5861R(XX)-222 1.498 0.062 0.112 AS5861P(XX)-223 1.867 0.062
40、 0.111 AS5861R(XX)-223 1.623 0.062 0.112 SAE INTERNATIONAL AS5861A Page 6 of 17 Table 1A - AS5861 back up ring dimensions (in inches) (continued) Male (Piston) Applications Female (Rod) Applications Part No. OD 0.002 T 0.002 W 0.001 Part No. ID 0.002 T 0.002 W 0.001 AS5861P(XX)-224 1.992 0.062 0.111
41、 AS5861R(XX)-224 1.748 0.062 0.112 AS5861P(XX)-225 2.118 0.062 0.111 AS5861R(XX)-225 1.873 0.062 0.112 AS5861P(XX)-226 2.243 0.062 0.111 AS5861R(XX)-226 1.998 0.062 0.112 AS5861P(XX)-227 2.368 0.062 0.111 AS5861R(XX)-227 2.123 0.062 0.112 AS5861P(XX)-228 2.493 0.062 0.111 AS5861R(XX)-228 2.248 0.062
42、 0.112 AS5861P(XX)-229 2.618 0.062 0.111 AS5861R(XX)-229 2.373 0.062 0.112 AS5861P(XX)-230 2.743 0.062 0.111 AS5861R(XX)-230 2.498 0.062 0.112 AS5861P(XX)-231 2.868 0.062 0.111 AS5861R(XX)-231 2.623 0.062 0.112 AS5861P(XX)-232 2.993 0.062 0.111 AS5861R(XX)-232 2.748 0.062 0.112 AS5861P(XX)-233 3.118
43、 0.062 0.111 AS5861R(XX)-233 2.873 0.062 0.112 AS5861P(XX)-234 3.243 0.062 0.111 AS5861R(XX)-234 2.997 0.062 0.112 AS5861P(XX)-235 3.368 0.062 0.111 AS5861R(XX)-235 3.122 0.062 0.112 AS5861P(XX)-236 3.493 0.062 0.111 AS5861R(XX)-236 3.247 0.062 0.112 AS5861P(XX)-237 3.618 0.062 0.111 AS5861R(XX)-237
44、 3.372 0.062 0.112 AS5861P(XX)-238 3.743 0.062 0.111 AS5861R(XX)-238 3.497 0.062 0.112 AS5861P(XX)-239 3.868 0.062 0.111 AS5861R(XX)-239 3.622 0.062 0.112 AS5861P(XX)-240 3.993 0.062 0.111 AS5861R(XX)-240 3.747 0.062 0.112 AS5861P(XX)-241 4.118 0.062 0.111 AS5861R(XX)-241 3.872 0.062 0.112 AS5861P(X
45、X)-242 4.243 0.062 0.111 AS5861R(XX)-242 3.997 0.062 0.112 AS5861P(XX)-243 4.368 0.062 0.111 AS5861R(XX)-243 4.122 0.062 0.112 AS5861P(XX)-244 4.493 0.062 0.111 AS5861R(XX)-244 4.247 0.062 0.112 AS5861P(XX)-245 4.618 0.062 0.111 AS5861R(XX)-245 4.372 0.062 0.112 AS5861P(XX)-246 4.743 0.062 0.111 AS5
46、861R(XX)-246 4.497 0.062 0.112 AS5861P(XX)-247 4.868 0.062 0.111 AS5861R(XX)-247 4.622 0.062 0.112 AS5861P(XX)-325 1.867 0.088 0.171 AS5861R(XX)-325 1.498 0.088 0.173 AS5861P(XX)-326 1.992 0.088 0.171 AS5861R(XX)-326 1.623 0.088 0.173 AS5861P(XX)-327 2.118 0.088 0.171 AS5861R(XX)-327 1.748 0.088 0.1
47、73 AS5861P(XX)-328 2.243 0.088 0.171 AS5861R(XX)-328 1.873 0.088 0.173 AS5861P(XX)-329 2.368 0.088 0.171 AS5861R(XX)-329 1.998 0.088 0.173 SAE INTERNATIONAL AS5861A Page 7 of 17 Table 1A - AS5861 back up ring dimensions (in inches) (continued) Male (Piston) Applications Female (Rod) Applications Par
48、t No. OD 0.002 T 0.002 W 0.001 Part No. ID 0.002 T 0.002 W 0.001 AS5861P(XX)-330 2.493 0.088 0.171 AS5861R(XX)-330 2.123 0.088 0.173 AS5861P(XX)-331 2.618 0.088 0.171 AS5861R(XX)-331 2.248 0.088 0.173 AS5861P(XX)-332 2.743 0.088 0.171 AS5861R(XX)-332 2.373 0.088 0.173 AS5861P(XX)-333 2.868 0.088 0.1
49、71 AS5861R(XX)-333 2.498 0.088 0.173 AS5861P(XX)-334 2.993 0.088 0.171 AS5861R(XX)-334 2.623 0.088 0.173 AS5861P(XX)-335 3.118 0.088 0.171 AS5861R(XX)-335 2.748 0.088 0.173 AS5861P(XX)-336 3.243 0.088 0.171 AS5861R(XX)-336 2.873 0.088 0.173 AS5861P(XX)-337 3.368 0.088 0.171 AS5861R(XX)-337 2.997 0.088 0.173 AS5861P(XX)-338 3.493 0.088 0.171 AS5861R(XX)-338 3.122 0.088 0.173 AS5861P(XX)-339 3