1、 AEROSPACE STANDARD HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENECRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, STRAIGHT TO 90 ELBOW AS5963Copyright 2009 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by a
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3、.org ISSUED 2004-12REVISED 2009-11THIRD ANGLE PROJECTION CUSTODIAN: SAE G-3/G-3D REV.A FEDERAL SUPPLY CLASS 4720 AS5963 SHEET 1 OF 5 REV. A PROCUREMENT SPECIFICATION: AS5960 /2/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineer
4、ing sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, re
5、vised, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5963ARATIONALE REVISED PROCUREMENT NOTE /2/, COUPLING NUT NOTE /9/, AND ADDED NOTE /21/ TO CONFORM TO CURRENT R
6、EQUIREMENTS. FIGURE 1 - HOSE ASSEMBLY DIMENSIONS FIGURE 2 - INTEGRAL FIRESLEEVE CUFF /13/ AEROSPACE STANDARD AS5963 SHEET 2 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, STRAIGHT TO 90 ELBOW TABLE 1 - HOSE ASSEMBLY DIMENSIONS HOSE ASSEMBLY AS596
7、3 SIZE CODE SIZE FITTING TYPE /17/ THREAD T PER AS8879 A1 MAX A2 MAX B GAGE BASIC C HEX (D1) /9/ (D2) /9/ E .250 - - - - - - E .250 S .4375-28UNJEF-3B 2.64 2.78 .2930 .56 .16 .055 E .250 E .5625-24UNJEF-3B 2.74 2.84 .4120 .69 .16 .055 G .375 R .4375-28UNJEF-3B 2.90 2.99 .2930 .56 .16 .055 G .375 S .
8、5625-24UNJEF-3B 2.94 3.05 .4120 .69 .16 .055 G .375 E .7500-20UNJEF-3B 3.07 3.14 .5600 .88 .19 .066 H .500 R .5625-24UNJEF-3B 3.19 3.30 .4120 .69 .16 .055 H .500 S .7500-20UNJEF-3B 3.32 3.39 .5600 .88 .19 .066 H .500 E .8750-20UNJEF-3B 3.39 3.46 .6730 1.00 .20 .066 J .625 R .7500-20UNJEF-3B 3.55 3.6
9、2 .5600 .88 .19 .066 J .625 S .8750-20UNJEF-3B 3.62 3.69 .6730 1.00 .20 .066 J .625 E 1.0625-18UNJEF-3B 3.87 3.81 .8100 1.25 .23 .066 K .750 R .8750-20UNJEF-3B 3.89 3.94 .6730 1.00 .20 .066 K .750 S 1.0625-18UNJEF-3B 3.95 4.05 .8100 1.25 .23 .066 K .750 E 1.3125-16UNJ-3B 4.06 4.46 1.0620 1.50 .30 .0
10、66 M 1.000 R 1.0625-18UNJEF-3B 4.42 4.53 .8100 1.25 .23 .066 M 1.000 S 1.3125-16UNJ-3B 4.54 4.92 1.0620 1.50 .30 .066 M 1.000 E 1.6250-16UNJ-3B 4.64 5.12 1.3160 1.81 .30 .066 N 1.250 - - - - - - N 1.250 S 1.6250-16UNJ-3B 4.72 5.31 1.3160 1.81 .30 .066 N 1.250 - - - - - - - - TABLE 1 - HOSE ASSEMBLY
11、DIMENSIONS (CONTINUED) HOSE ASSEMBLY AS5963 - SIZE CODE SIZE FITTING TYPE /17/ E MIN E MAX F MAX /8/ FITTING BALL SIZE MIN THRU IN /7/ STRAIGHT ELBOW E .250 - - - - - - E .250 S .74 .87 .88 .120 .113 E .250 E .81 .94 .88 .120 .113 G .375 R .74 .87 1.00 .120 .113 G .375 S .81 .94 1.00 .203 .192 G .37
12、5 E .99 1.12 1.00 .203 .192 H .500 R .81 .94 1.20 .203 .192 H .500 S .99 1.12 1.20 .297 .281 H .500 E 1.14 1.34 1.20 .297 .281 J .625 R .99 1.12 1.41 .297 .281 J .625 S 1.14 1.34 1.41 .369 .349 J .625 E 1.35 1.55 1.41 .369 .349 K .750 R 1.14 1.34 1.69 .369 .349 K .750 S 1.35 1.55 1.69 .459 .434 K .7
13、50 E 1.57 1.77 1.69 .459 .434 M 1.000 R 1.35 1.55 2.00 .459 .434 M 1.000 S 1.57 1.77 2.00 .675 .638 M 1.000 E 1.74 1.94 2.00 .675 .638 N 1.250 E - - - - -N 1.250 S 1.74 1.94 2.25 .833 .786 N 1.250 - - - - - - AEROSPACE STANDARD AS5963 SHEET 3 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES B
14、RAID REINFORCED, 400 F, 5080 PSI FLARELESS, STRAIGHT TO 90 ELBOW TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETER /10/ SLEEVE CODE SLEEVE MATERIAL TEMPLIMIT F TOLER-ANCE SIZE.250SIZE.375 SIZE.500 SIZE .625 SIZE .750 SIZE1.000SIZE1.250- (-) INDICATES HOSE ONLY 400 F MAX .510 .620 .760 .960 1.120 1.430 1.68
15、5NO SLEEVE (SEE AS5960) REF MIN .450 .560 .700 .835 .995 1.305 1.560C FIRESLEEVE (AS1072 SIL-FG) 400 F MAX .970 1.090 1.220 1.500 1.590 1.950 2.190(15 MIN) /11/ /12/ /14/ MIN .810 1.000 1.060 1.260 1.470 1.780 1.940F ABRASION SLEEVE SHRINK-ON 275 F MAX .560 .700 .910 1.045 1.205 1.530 1.785(POLYOLEF
16、IN AS1073-CODE B) /16/ MIN .480 .590 .760 .895 1.080 1.370 1.660H FIRESLEEVE, INTEGRAL 400 F MAX .815 .940 1.060 1.200 1.420 1.740 2.000SILICONE (15 MIN) /14/ MIN .755 .880 1.000 1.075 1.295 1.615 1.875K INTEGRAL ABRASION SLEEVE 300 F MAX .590 .710 .860 1.065 1.205 1.530 1.815(BRAIDED POLYESTER) /15
17、/ MIN .530 .650 .735 .885 1.130 1.405 1.690TABLE 3 - HOSE ASSEMBLY LENGTH TOLERANCE HOSE ASSEMBLY LENGTH TOLERANCE UNDER 18 in .125 in 18 TO 36 in EXCLUSIVE .250 in 36 TO 50 in EXCLUSIVE .500 in 50 in AND OVER 1% TABLE 4 - WEIGHT (MAX) HOSE OR SLEEVE CODE HOSE OR TYPE SLEEVE UNITS SIZE .250 SIZE .37
18、5 SIZE .500 SIZE .625 SIZE .750 SIZE 1.000 SIZE 1.250 - HOSE ONLY (SEE AS5960) REF LB/IN .022 .037 .046 .070 .105 .170 .220 C TUBULAR FIRESLEEVE AS1072 (15 min) LB/IN .017 .020 .022 .030 .035 .040 .042 F ABRASION SLEEVE (AS1073-CODE B) LB/IN .003 .004 .005 .006 .008 .010 .015 H FIRESLEEVE INTEGRAL S
19、ILICONE LB/IN .040 .060 .070 .095 .140 .220 .265 ON HOSE (15 min) K ABRASION SLEEVE, POLYESTER LB/IN .025 .040 .050 .070 .110 .180 .230 ON HOSE NONE FIRESLEEVE CLAMP LB/EA .020 .025 .025 .025 .032 .032 .035 R LB/EA - .082 .137 .221 .270 .520 - NONE FITTING END (STRAIGHT) /17/ /18/ S LB/EA .052 .092
20、.162 .247 .296 .542 .850 E LB/EA .063 .114 .188 .300 .320 .645 - R LB/EA - .106 .173 .274 .333 .646 - NONE FITTING END (90 ELBOW) /17/ /18/ S LB/EA .066 .116 .198 .300 .360 .670 1.030 E LB/EA .087 .147 .241 .426 .446 .870 - AEROSPACE STANDARD AS5963 SHEET 4 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUORO
21、ETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, STRAIGHT TO 90 ELBOW TABLE 5 - INTEGRAL FIRESLEEVE CUFF DIMENSIONS /13/ HOSE SIZE G MAX H MAX 04 2.56 1.08 06 2.68 1.20 08 2.88 1.40 10 3.32 1.61 12 3.38 1.89 16 3.38 2.20 20 3.81 2.45 NOTES: 1. MATERIALS: a. HOSE AND FITTINGS - PER AS5960.
22、b. THE COLLARS/SOCKETS MAY BE STAINLESS STEEL. c. SLEEVES - SEE APPLICABLE STANDARDS, TABLE 2. /2/ PROCUREMENT SPECIFICATION: AS5960 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCRE
23、DITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS5960 FOR THIS STANDARD. SEE FOR CURRENT QPL ONLINE. 3. CONSTRUCTION AND PERFORMANCE PER AS5960. FITTINGS SHALL BE PERMANENTLY ATTACHED TO HOSE. 4. OPERATING CHARACTERISTICS PER AS5960. /5/ MAR
24、KING: MARKING SHALL BE PER AS5960 ON A STAINLESS STEEL BAND NOT OVER 1.0 IN WIDE OR ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 in HIGH. THE BAND SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO
25、PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DATE AND “PT” SYMBOL SHALL BE PERMANENTLY MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. /6/ LENGTH “L” IS A FOUR DIGIT NUMBER OF WHICH THE FIRST THREE DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE FOURTH DIGIT, THE FRACTION
26、OF AN INCH IN EIGHTHS. LENGTH “L” IS MEASURED FROM “GAGE POINT” TO “CENTERLINE OF 90 ELBOW”. FOR LENGTH TOLERANCES SEE TABLE 3. TO CONVERT FROM “GAGE POINT TO CENTERLINE” TO “END TO CENTERLINE” MEASUREMENT, ADD “D1” FOR NAS1760 END STYLE, OR “D2“ FOR AS4458 GLOBESEAL END STYLE, TO LENGTH “L”. /7/ HO
27、SE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 1 THROUGH THE HOSE ASSEMBLY. /8/ DISTANCE ACROSS CORNERS OF COUPLING NUT AND NIPPLE OR SOCKET/COLLAR HEX MAY EXCEED THIS DIMENSION. /9/ FITTING ENDS MUST COMPLY WITH NAS1760, AS4458, OR BE FU
28、NCTIONALLY EQUIVALENT. DIMENSION D1 APPLIES TO NAS1760 AND D2 APPLIES TO AS4458. FITTINGS SHALL MATE WITH EN6123 OR AS5827. COUPLING NUTS SHALL BE FUNCTIONALLY EQUIVALENT TO AS4370 EXCEPT FOR THREAD AND WIRE GROOVE. THREADS AND WIRE GROOVE IN NUT, RETAINER WIRE, AND FITTING END WIRE GROOVE SHALL BE
29、COATED WITH AS5272 TYPE 1 SOLID FILM LUBRICANT. /10/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. /11/ THE TABLE 2 SLEEVE DIAMETERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS COMPRESSED, OR CLAMPED TO CONTACT THE HOSE. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE
30、. AEROSPACE STANDARD AS5963 SHEET 5 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, STRAIGHT TO 90 ELBOW /12/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER PRIOR TO INSTALLATION TO PREVENT WICKING OF FLUIDS. THE FIRESLEEV
31、E ENDS SHALL BE SECURED TO THE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEV E, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE RUBBER. /13/ THE ENDS OF THE INTEGRAL FIRESLEEVE AND FITTING SOCKET/COLLAR MAY BE COV
32、ERED WITH A SILICONE CUFF OR MOLDED SILICONE AS REQUIRED TO COMPLY WITH /14/ /14/ IDENTIFICATION MARKING: ADD “AS1055 TYPE IIb CLASS B-S/P” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIREPROOF“ (15 MIN), WITH AS1055. /15/ INTEGRAL ABRASION SLEEVE SHALL FORM AN INTEGRAL PERMANENT PART OF
33、 THE HOSE AND SHALL TERMINATE A MAXIMUM OF .200 in FROM THE END OF THE COLLAR. /16/ THE SHRINK-ON POLYOLEFIN SLEEVE SHALL COVER THE ENTIRE HOSE AND A MINIMUM OF 50% OF THE COLLARS ON BOTH ENDS OF THE ASSEMBLY. /17/ JUMP SIZE CODE EXPLANATION: a. R-STEP DOWN 1 STANDARD LETTER SIZE PER TABLE 1 (REDUCE
34、D). b. S-HOSE SIZE (NO REDUCTION OR EXPANSION) c. E-STEP UP 1 STANDARD LETTER SIZE PER TABLE 1 (EXPANDED) /18/ FITTING WEIGHTS ARE FOR REFERENCE ONLY. 19. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. /20/ SAFETY WIRE HOLES LOCATION AND DIAMETER PER AS1043: L = TWO HOLES 180 APART UP TO 1.50 in HE
35、X INCLUSIVE. THREE HOLES 120 APART FOR 1.625 in HEX AND LARGER. /21/ IN THE AREAS SHOWN, THE NUT OUTSIDE DIAMETER SHALL BE COLORED BLUE TO INDICATE 5080 PSI OPERATING PRESSURE AND EXTRA FINE THREAD. A PTFE OR FLUID RESISTANT PAINT SHALL BE USED. 22. EXAMPLE OF PART NUMBER: AS5963 H A 024 2 S E L SAF
36、ETY WIRE HOLES /20/ - ADD ONLY IF REQUIRED STRAIGHT FITTING /17/ STRAIGHT FITTING /17/FRACTIONAL LENGTH IN EIGHTS OF AN INCH, .25 in /6/ LENGTH IN WHOLE INCHES, 24 in /6/ HOSE OR SLEEVE CODE. USE DASH (-) FOR BARE HOSE. SEE TABLE 2 BASIC HOSE ASSEMBLY SIZE, .50 in SEE TABLE 1 BASIC PART NUMBER 23. A
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