1、 AEROSPACE STANDARD HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENECRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 90 ELBOW AS5965Copyright 2009 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by a
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3、.org ISSUED 2004-12REVISED 2009-11THIRD ANGLE PROJECTION CUSTODIAN: SAE G-3/G-3D REV.A FEDERAL SUPPLY CLASS 4720 AS5965 SHEET 1 OF 5 REV. A PROCUREMENT SPECIFICATION: AS5960 /2/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineer
4、ing sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, re
5、vised, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5965ARATIONALE REVISED PROCUREMENT NOTE /2/, COUPLING NUT NOTE /9/, AND ADDED NOTE /21/ TO CONFORM TO CURRENT R
6、EQUIREMENTS. FIGURE 1 - HOSE ASSEMBLY DIMENSIONS FIGURE 2 - FITTING ORIENTATION /17/ FIGURE 3 - INTEGRAL FIRESLEEVE CUFF /13/ AEROSPACE STANDARD AS5965 SHEET 2 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 90 ELBOW TABLE 1 - HOSE ASS
7、EMBLY DIMENSIONS HOSE ASSEMBLY AS5965 SIZE CODE SIZE THREAD T PER AS8879 A1 MAX A2 MAX B GAGE BASIC C HEX (D1) /9/ (D2) /9/ (D3) /9/ (D4) /9/ E .250 .4375-28UNJEF-3B 3.05 2.78 .2930 .56 .11 .039 .16 .055 G .375 .5625-24UNJEF-3B 3.16 3.05 .4120 .69 .11 .039 .16 .055 H .500 .7500-20UNJEF-3B 3.73 3.39
8、.5600 .88 .13 .047 .19 .066 J .625 .8750-20UNJEF-3B 4.06 3.69 .6730 1.00 .14 .047 .20 .066 K .750 1.0625-18UNJEF-3B 4.49 4.05 .8100 1.25 .16 .047 .23 .066 M 1.000 1.3125-16UNJ-3B 5.39 4.92 1.0620 1.50 .21 .047 .30 .066 N 1.250 1.6250-16UNJ-3B 6.83 5.31 1.3160 1.81 .21 - .30 - TABLE 1 - HOSE ASSEMBLY
9、 DIMENSIONS (CONTINUED) HOSE ASSEMBLY AS5965 SIZE CODE SIZE E1 MIN E1 MAX E2 MIN E2 MAX F MAX /8/ BALL SIZE MIN THRU IN /7/ E .250 .328 .458 .74 .87 .88 .113 G .375 .368 .498 .81 .94 1.00 .192 H .500 .487 .617 .99 1.12 1.20 .281 J .625 .500 .630 1.14 1.34 1.41 .349 K .750 .586 .786 1.35 1.55 1.69 .4
10、34 M 1.000 .631 .831 1.57 1.77 2.00 .638 N 1.250 .750 .950 1.74 1.94 2.25 .786 TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETER /10/ SLEEVE CODE SLEEVE MATERIAL TEMPLIMIT F TOLER-ANCE SIZE.250SIZE.375 SIZE.500 SIZE .625 SIZE .750 SIZE1.000SIZE1.250- (-) INDICATES HOSE ONLY 400 F MAX .510 .620 .760 .960 1.
11、120 1.430 1.685NO SLEEVE (SEE AS5960) REF MIN .450 .560 .700 .835 .995 1.305 1.560C FIRESLEEVE (AS1072 SIL-FG) 400 F MAX .970 1.090 1.220 1.500 1.590 1.950 2.190(15 MIN) /11/ /12/ /14/ MIN .810 1.000 1.060 1.260 1.470 1.780 1.940F ABRASION SLEEVE SHRINK-ON 275 F MAX .560 .700 .910 1.045 1.205 1.530
12、1.785(POLYOLEFIN AS1073-CODE B) /16/ MIN .480 .590 .760 .895 1.080 1.370 1.660H FIRESLEEVE, INTEGRAL 400 F MAX .815 .940 1.060 1.200 1.420 1.740 2.000SILICONE (15 MIN) /14/ MIN .755 .880 1.000 1.075 1.295 1.615 1.875K INTEGRAL ABRASION SLEEVE 300 F MAX .590 .710 .860 1.065 1.205 1.530 1.815(BRAIDED
13、POLYESTER) /15/ MIN .530 .650 .735 .885 1.130 1.405 1.690AEROSPACE STANDARD AS5965 SHEET 3 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 90 ELBOW TABLE 3 - HOSE ASSEMBLY LENGTH TOLERANCE HOSE ASSEMBLY LENGTH TOLERANCE UNDER 18 in .12
14、5 in 18 TO 36 in EXCLUSIVE .250 in 36 TO 50 in EXCLUSIVE .500 in 50 in AND OVER 1% TABLE 4 - WEIGHT (MAX) HOSE OR SLEEVE CODE HOSE OR TYPE SLEEVE UNITS SIZE .250 SIZE .375 SIZE .500 SIZE .625 SIZE .750 SIZE 1.000 SIZE 1.250 - HOSE ONLY (SEE AS5960) REF LB/IN .022 .037 .046 .070 .105 .170 .220 C TUBU
15、LAR FIRESLEEVE AS1072 (15 min) LB/IN .017 .020 .022 .030 .035 .040 .042 F ABRASION SLEEVE (AS1073-CODE B) LB/IN .003 .004 .005 .006 .008 .010 .015 H FIRESLEEVE INTEGRAL SILICONE LB/IN .040 .060 .070 .095 .140 .220 .265 ON HOSE (15 min) K ABRASION SLEEVE, POLYESTER LB/IN .025 .040 .050 .070 .110 .180
16、 .230 ON HOSE NONE FIRESLEEVE CLAMP LB/EA .020 .025 .025 .025 .032 .032 .035 NONE FITTING END (45 ELBOW) /18/ LB/EA .063 .111 .189 .266 .342 .637 .955 NONE FITTING END (90 ELBOW) /18/ LB/EA .066 .116 .198 .300 .360 .670 1.030 TABLE 5 - INTEGRAL FIRESLEEVE CUFF DIMENSIONS /13/ HOSE SIZE G MAX H MAX 0
17、4 2.56 1.08 06 2.68 1.20 08 2.88 1.40 10 3.32 1.61 12 3.38 1.89 16 3.38 2.20 20 3.81 2.45 NOTES: 1. MATERIALS: a. HOSE AND FITTINGS - PER AS5960. b. THE COLLARS/SOCKETS MAY BE STAINLES STEEL. c. SLEEVES - SEE APPLICABLE STANDARDS, TABLE 2. /2/ PROCUREMENT SPECIFICATION: AS5960 EXCEPT AS SPECIFIED ON
18、 THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS5960 FOR THIS STANDARD. SEE FOR CURRENT QPL ONL
19、INE. 3. CONSTRUCTION AND PERFORMANCE PER AS5960. FITTINGS SHALL BE PERMANENTLY ATTACHED TO HOSE. AEROSPACE STANDARD AS5965 SHEET 4 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 90 ELBOW 4. OPERATING CHARACTERISTICS PER AS5960. /5/ MA
20、RKING: MARKING SHALL BE PER AS5960 ON A STAINLESS STEEL BAND NOT OVER 1.0 IN WIDE OR ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 in HIGH. THE BAND SHALL BE SO DESIGNED AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO
21、 PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DATE AND “PT” SYMBOL SHALL BE PERMANENTLY MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. /6/ LENGTH “L” IS A THREE DIGIT NUMBER OF WHICH THE FIRST TWO DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE THIRD DIGIT, THE FRACTION O
22、F AN INCH IN EIGHTHS. LENGTH “L” IS MEASURED FROM GAGE POINT ON 45 ELBOW TO “CENTERLINE OF 90 ELBOW“. FOR LENGTH INCREMENTS AND TOLERANCES SEE TABLE 3. TO CONVERT FROM “GAGE POINT TO CENTERLINE“ TO “FITTING END TO CENTERLINE“, ADD D1 FOR NAS1760 END STYLE, OR D2 FOR AS4458 GLOBESEAL END STYLE, TO LE
23、NGTH “L“. /7/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 1 THROUGH THE HOSE ASSEMBLY. /8/ DISTANCE ACROSS CORNERS OF COUPLING NUT AND NIPPLE OR SOCKET/COLLAR HEX MAY EXCEED THIS DIMENSION. /9/ FITTING ENDS MUST COMPLY WITH NAS1760,
24、AS4458, OR BE FUNCTIONALLY EQUIVALENT. DIMENSION D1 AND D3 APPLY TO NAS1760 AND D2 AND D4 APPLY TO AS4458. FITTINGS SHALL MATE WITH EN6123 OR AS5827. COUPLING NUTS SHALL BE FUNCTIONALLY EQUIVALENT TO AS4370 EXCEPT FOR THREAD AND WIRE GROOVE. THREADS AND WIRE GROOVE IN NUT, RETAINER WIRE, AND FITTING
25、 END WIRE GROOVE SHALL BE COATED WITH AS5272 TYPE 1 SOLID FILM LUBRICANT. /10/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. /11/ THE TABLE 2 SLEEVE DIAMETERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS COMPRESSED, OR CLAMPED TO CONTACT THE HOSE. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% O
26、F THE SLEEVE CIRCUMFERENCE. /12/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER PRIOR TO INSTALLATION TO PREVENT WICKING OF FLUIDS. THE FIRESLEEVE ENDS SHALL BE SECURED TO THE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOID
27、S IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE RUBBER. /13/ THE ENDS OF THE INTEGRAL FIRESLEEVE AND FITTING SOCKET/COLLAR MAY BE COVERED WITH A SILICONE CUFF OR MOLDED SILICONE AS REQUIRED TO COMPLY WITH /14/ /14/ IDENTIFICATION MARKING: ADD “AS1055 TYPE IIb CLAS
28、S B-S/P” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIREPROOF“ (15 MIN), WITH AS1055. /15/ INTEGRAL ABRASION SLEEVE SHALL FORM AN INTEGRAL PERMANENT PART OF THE HOSE AND SHALL TERMINATE A MAXIMUM OF .200 in FROM THE END OF THE COLLAR. /16/ THE SHRINK-ON POLYOLEFIN SLEEVE SHALL COVER THE
29、 ENTIRE HOSE AND A MINIMUM OF 50% OF THE COLLARS ON BOTH ENDS OF THE ASSEMBLY. /17/ THE FITTING ORIENTATION DASH NUMBER IS A THREE DIGIT NUMBER DEFINING THE RELATIVE POSITION OF THE END FITTINGS IN 1 INCREMENTS (EXAMPLE: 090 = 90). FITTING ORIENTATION SHALL BE MEASURED COUNTERCLOCKWISE FROM THE NEAR
30、EST END FITTING WHICH SHALL BE IN THE RELATIVE 000 POSITION (SEE FIGURE 2). WHEN END FITTINGS ARE POINTED IN THE SAME DIRECTION, THE DASH NUMBER SHALL BE 000. /18/ FITTING WEIGHTS ARE FOR REFERENCE ONLY. 19. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. /20/ SAFETY WIRE HOLES LOCATION AND DIAMETER
31、 PER AS1043: L = TWO HOLES 180 APART UP TO 1.50 in HEX INCLUSIVE, THREE HOLES 120 APART FOR 1.625 in HEX AND LARGER. AEROSPACE STANDARD AS5965 SHEET 5 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 90 ELBOW /21/ IN THE AREAS SHOWN, TH
32、E NUT OUTSIDE DIAMETER SHALL BE COLORED BLUE TO INDICATE 5080 PSI OPERATING PRESSURE AND EXTRA FINE THREAD. A PTFE OR FLUID RESISTANT PAINT SHALL BE USED. 22. EXAMPLE OF PART NUMBER: AS5965 H A 24 2 L 270 ANGULAR ORIENTATION IN 1 INCREMENTS, 270 SEE FIGURE 2 /17/ SAFETY WIRE HOLES /20/ - USE DASH (-
33、) IF NOT REQUIRED FRACTIONAL LENGTH IN EIGHTS OF AN INCH, .25 in /6/ LENGTH IN WHOLE INCHES, 24 in /6/HOSE OR SLEEVE CODE. USE DASH (-) FOR BARE HOSE. SEE TABLE 2 BASIC HOSE ASSEMBLY SIZE, .50 in SEE TABLE 1 BASIC PART NUMBER 23. A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF
34、THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
