1、AEROSPACE STANDARD FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARELESS, PRECISION TYPE AS6041Copyright 2009 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means
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3、 2009-12THIRD ANGLE PROJECTION CUSTODIAN: SAE G-3/G-3B FEDERAL SUPPLY CLASS 4730 AS6041SHEET 1 OF 5PROCUREMENT SPECIFICATION: /5/ AS18280SAE TechnicalStandards Board Rules provide that: “This report is published by SAE toadvance thestate of technical andengineering sciences. Theuse of thisreport is
4、entirely voluntary, andits applicabilityandsuitability forany particularuse, including any patent infringement arising therefrom, is thesole responsibility oftheuser.”SAE reviews each technical report at least every five yearsat which time it may be reaffirmed, revised, orcancelled. SAE invites your
5、written commentsandsuggestions. RATIONALE THIS STANDARD IS BASED ON THE AS1001 FITTING. IT INTRODUCES IMPROVED TOLERANCE END FITTING DESIGNS AS5863, AS5864 AND OTHER IMPROVEMENTS. FIGURE 1 - FITTING, TEE, BULKHEAD END, PORT #3 SHOWN AS NON-REDUCER FIGURE 2 - FITTING, TEE, BULKHEAD END, PORT #3 SHOWN
6、 AS REDUCER, SAME AS FIGURE 1 EXCEPT AS SHOWN SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6041AEROSPACE STANDARD AS6041SHEET 2 OF 5FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARELESS, PRECI
7、SION TYPE TABLE 1 - DIMENSIONS AND WEIGHTS /10/ /12/ /13/ BASIC NO. AS6041/22/SIZE CODE E/9/F/9/ V W Z/11/LB/EAAPPROX REF ALUMLB/EAAPPROX REF STEELLB/EAAPPROX REF TI02 .648 - .485- .502 .090 .562 .018 .051 .029 03 .711 - .547- .565 .100 .625 .039 .104 .060 04 .773 .375 .735- .753 .110 - .083 .233 .1
8、34 05 .773 .375 .735- .753 .120 .750 .099 .278 .160 06 .836 .375 .860- .878 .120 - .116 .326 .188 08 1.023 .469 1.047-1.065 .150 - .197 .554 .319 10 1.180 .625 1.047-1.065 .170 1.125 .206 .579 .334 12 1.367 .688 1.297-1.317 .185 1.375 .360 1.012 .583 14 1.507 .706 1.547-1.567 .200 - - - - 16 1.555 .
9、719 1.605-1.630 .205 1.625 .455 1.340 .773 20 1.742 .781 1.855-1.880 .240 1.938 .672 1.950 1.125 TABLE 2 - LEG LENGTH B /10 /14/ FORGING TUBE SIZE OF PORT #1 SIZE 02 03 04 05 06 08 10 12 14 16 20 02 1.398 - - - - - - - - - - 03 1.430 1.477 - - - - - - - - - 04 1.585 1.632 1.695 - - - - - - - - 05 1.
10、585 1.632 1.695 1.695 - - - - - - - 06 1.758 1.805 1.868 1.868 1.914 - - - - - - 08 1.727 1.774 1.837 1.837 1.883 2.055 - - - - - 10 1.804 1.851 1.914 1.914 1.960 2.132 2.273 - - - - 12 1.883 1.930 1.993 1.993 2.039 2.211 2.352 2.461 - - - 14 2.040 2.087 2.150 2.150 2.196 2.368 2.509 2.618 2.618 - -
11、 16 2.102 2.149 2.212 2.212 2.258 2.430 2.571 2.680 2.680 2.680 - 20 2.242 2.289 2.352 2.352 2.398 2.570 2.711 2.820 2.820 2.820 2.820 TABLE 3 - LEG LENGTH D /10/ /14/ FORGING TUBE SIZE OF PORT#2 SIZE 02 03 04 05 06 08 10 12 14 16 20 02 .867 - - - - - - - - - - 03 .883 .930 - - - - - - - - - 04 1.03
12、9 1.086 1.117 - - - - - - - - 05 1.039 1.086 1.117 1.117 - - - - - - - 06 1.086 1.133 1.164 1.164 1.180 - - - - - - 08 1.180 1.227 1.258 1.258 1.274 1.367 - - - - - 10 1.273 1.320 1.351 1.351 1.367 1.460 1.523 - - - - 12 1.351 1.398 1.429 1.429 1.445 1.538 1.601 1.644 - - - 14 1.492 1.593 1.570 1.57
13、0 1.586 1.679 1.724 1.867 1.867 - - 16 1.554 1.601 1.632 1.632 1.648 1.741 1.804 1.867 1.867 1.867 - 20 1.695 1.742 1.773 1.773 1.789 1.882 1.945 2.008 2.008 2.008 2.008 AEROSPACE STANDARD AS6041SHEET 3 OF 5FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARELESS, PRECIS
14、ION TYPE TABLE 4 - MACHINED G /10/ /12/ /14/ FORGING TUBE SIZE FOR PORT #3 SIZE 02 03 04 05 06 08 10 12 14 16 02 - - - - - - - - - - 03 - - - - - - - - - - 04 .594 .656 - - - - - - - - 05 .594 .656 - - - - - - - - 06 .594 .656 .719 .781 - - - - - - 08 .594 .656 .719 .781 .844 - - - - - 10 .594 .656
15、.719 .781 .844 - - - - - 12 .594 .656 .719 .781 .844 1.062 - - - - 14 .594 .656 .719 .781 .844 1.062 1.188 1.438 - - 16 .594 .656 .719 .781 .844 1.062 1.188 1.438 1.562 - 20 .594 .656 .719 .781 .844 1.062 1.188 1.438 1.562 1.688 TABLE 5 - TUBE SIZE AND CORRESPONDING THREAD PORT SIZE(NOMINAL TUBE SIZ
16、E)T THREAD PER ISO 3161, AS8879 FOR BOSS 02 .125 .3125-24 UNJF 03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF 05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF 08 .500 .7500-16 UNJF 10 .625 .8750-14 UNJF 12 .750 1.0625-12 UNJ 14 .875 1.1875-12 UNJ 16 1.000 1.3125-12 UNJ 20 1.250 1.6250-12 UNJNOTES: NOTICE TH
17、IS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE./1/ MATERIAL: a. CODE LETTER T TYPE 6AL-4V TITANIUM ALLOY PER PROCUREMENT SPECIFICATION b. CODE LETTER V TYPE 15-5PH, CORROSION RESISTANT STEEL PER PROCUR
18、EMENT SPECIFICATION c. CODE LETTER W TYPE 7075-T73 ALUMINUM ALLOY BAR OR FORGING, OR TYPE 7075-T7351 ALUMINUM ALLOY BAR PER PROCUREMENT SPECIFICATION 2. HEAT TREATMENT: a. MATERIAL CODE LETTER T ANNEALED PER PROCUREMENT SPECIFICATION b. MATERIAL CODE LETTER V AGE TO CONDITION H1075 PER PROCUREMENT S
19、PECIFICATION c. MATERIAL CODE LETTER W T73 OR T7351 PER PROCUREMENT SPECIFICATION AEROSPACE STANDARD AS6041SHEET 4 OF 5FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARELESS, PRECISION TYPE /3/ FINISH: a. MATERIAL CODE LETTER T ANODIZE OR FLUORIDE PHOSPHATE CONVERSION
20、COAT PER PROCUREMENT SPECIFICATION b. MATERIAL CODE LETTER V: 1. V CODE PARTS TO BE PASSIVATED ONLY WILL HAVE NO FINISH CODE LETTER AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE: PASSIVATE PER PROCUREMENT SPECIFICATION 2. V CODE PARTS TO BE CADMIUM PLATED ONLY SHALL HAVE THE FINISH CODE
21、 LETTER “P” AFTER THE SIZE CODE IN THE PART NUMBER. THE FINISH WILL BE: CADMIUM PLATE PER PROCUREMENT SPECIFICATION c. MATERIAL CODE LETTER W ANODIZE PER PROCUREMENT SPECIFICATION /4/ CLEANING AND PACKAGING FOR OXYGEN SYSTEM APPLICATIONS - CODE LETTER A /22/: a. MATERIAL CODE LETTER V CLEAN AND PACK
22、AGE PER ARP1176 CATEGORY 1C b. MATERIAL CODE LETTER W CLEAN AND PACKAGE PER ARP1176 CATEGORY 2 /5/ PROCUREMENT SPECIFICATION: AS18280 UNLESS OTHERWISE SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER AS LISTED IN THE PERFORMANCE R
23、EVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST PRI-QPL-AS18280 FOR THIS STANDARD. SEE http:/FOR CURRENT QPL ONLINE. 6. INTENDED USE: THIS PART IS DESIGNED FOR USE IN TUBING CONNECTION SYSTEMS WITH NOMINAL OPERATING PRESSURES AS SPECIFIED IN AS18280. ADDITIONAL CRITERIA - FOR REDUCER CONFIGURATIONS TH
24、E PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 7. FITTING IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS18280. 8. WHEN MACHINING FROM BAR STOCK OR OVERSIZED FORGING, THE CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 2. /9/ DIMENSIONS “E” AND “F” ARE DETERMINED BY THE FORGING SIZE. /10/
25、THE DIMENSIONS IN THE TABLES 1 THROUGH 5 ARE FOR FINAL MACHINED PARTS. THE FORGING SIZE IS DETERMINED AS THE SIZE NECESSARY TO MAKE THE LARGEST FITTING END. /11/ THE .125 MINIMUM DIMENSION APPLIES ONLY WHEN “Z” IS SPECIFIED. WHEN “Z” IS NOT SPECIFIED, USE “V”, TABLE 1. /12/ WHEN “G” DIMENSION FROM T
26、ABLE 4 IS NOT SPECIFIED, USE “V” DIMENSION, TABLE 1. /13/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER FITTINGS WILL HAVE LOWER WEIGHTS. /14/ REDUCER FITTINGS WHICH FALL IN THE SHADED AREA OF TABLES 2, 3, AND 4 SHOULD BE AVOIDED. IF THEY MUST BE USED, SPECIAL ATTENTION SHOULD BE GIVEN TO CLAMPING OR O
27、THER MEANS TO PROTECT THE SMALLER PORT OR TUBE. 15. A CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TI
28、TLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 16. INTERPRETATION OF DRAWING PER ARP4296. 17. BREAK EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 18. F
29、LUID PASSAGE, HOLE CONTOUR PER ARP4266. 19. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 in Ra. FORGED SURFACES MAY BE 250 in Ra. 20. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 21. DIMENSIONS IN INCHES. UNLESS OT
30、HERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS +/- .016, ANGULAR DIMENSIONS +/- 030”. AEROSPACE STANDARD AS6041SHEET 5 OF 5FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON RUN, INTERNAL PORT ON SIDE, FLARELESS, PRECISION TYPE /22/ EXAMPLES OF PART NUMBERS: AS6041 V 08 08 08 ABASIC PART NUMBER CODE
31、LETTER FOR OXYGEN CLEANING /4/ OMIT CODE LETTER IF OXYGEN CLEANING IS NOT REQUIRED. THE FINISH CODE LETTER “P” WILL BE PLACEDHERE ONLY FOR MATERIAL CODE LETTER “V PARTS THAT ARE TO BE CADMIUM PLATED. /3/ IF THE “P” IS USED, THE “A” CODE LETTER SHALL NOT BE USED. MATERIAL CODE LETTER /1/ SIZE CODE FOR PORT 1 IN .062 INCREMENTS SIZE CODE FOR PORT 2 IN .062 INCREMENTS SIZE CODE FOR PORT 3 IN .062 INCREMENTS
