1、 SAE AS6102 ADOPTION NOTICE SAE AS6102, “Fitting, Tee, Standard And Reducer, Bulkhead On Side, Flared, 37 Degree Spherical“, was adopted on 13 August 2014 for use by the Department of Defense (DoD). Proposed changes by DoD activities must be submitted to the DoD Adopting Activity: DLA Land and Marit
2、ime, ATTN: VAI, 3990 East Broad Street, Columbus, OH 43218-3990 or fluidflowdla.mil. Copies of these documents are available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. CONCLUDING MAT
3、ERIAL Custodians: Preparing activity: Army -AV DLA - CC Navy - AS Air Force - 99 (Project 4730-2014-063) DLA - CC NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of
4、 the information above using the ASSIST Online database at https:/assist.dla.mil. AMSC N/A FSC 4730 AEROSPACE STANDARD FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED, 37 DEGREE SPHERICAL AS6102Copyright 2011 SAE International All rights reserved. No part of this publication may be repr
5、oduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 7
6、24-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2011-11THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B FEDERAL SUPPLY CLASS 4730 AS6102SHEET 1 OF 4PROCUREMENT SPECIFICATION: /4/ AS6076SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toad
7、vance thestate of technicalandengineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five year
8、s at which time itmay berevised, reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6102RATIONALE THIS SAE AEROSPACE STANDARD (AS) ESTABLISHES TH
9、E REQUIREMENTS FOR THE TEE, BULKHEAD ON SIDE, FLUID CONNECTION FITTING WITH 37 DEGREE SPHERICAL FLARED TUBE. FIGURE 1 - FITTING, TEE, BULKHEAD END PORT #2 SHOWN AS REDUCER TABLE 1 DIMENSIONS AND WEIGHTS /11/ BASIC NO. AS6102/11/ /17/ SIZE CODE V W LB/EAAPPROX. REF ALUMLB/EAAPPROX. REF CRESLB/EAAPPRO
10、X. REF TI02 .297- .314 .090 .0191 .0549 .0303 03 .360- .377 .100 .0269 .0774 .0427 04 .423- .440 .110 .0370 .106 .0586 05 .485- .502 .120 .0468 .134 .0741 06 .547- .565 .120 .0589 .169 .0933 08 .735- .753 .150 .128 .369 .203 10 .860- .878 .170 .167 .479 .264 12 1.047-1.065 .185 .302 .867 .478 16 1.2
11、92-1.317 .205 .429 1.23 .679 20 1.605-1.630 .240 .705 2.02 1.12 24 1.855-1.880 .250 .925 2.66 1.46 32 2.542- 2.572 .350 2.03 5.82 3.21 AEROSPACE STANDARD AS6102SHEET 2 OF 4FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED, 37 DEGREE SPHERICAL TABLE 2 LEG LENGTH B FORGING SIZE/11/TUBESIZE
12、OF PORT #3 02TUBESIZE OF PORT #3 03TUBESIZE OF PORT #3 04TUBESIZE OF PORT #305TUBESIZE OF PORT #306TUBE SIZE OF PORT #308TUBE SIZE OF PORT #310TUBESIZE OF PORT #312TUBESIZE OF PORT #3 16TUBESIZE OF PORT #3 20TUBESIZE OF PORT #324TUBESIZE OF PORT #33202 1.429 - - - - - - - - - - - 03 1.461 1.461 - -
13、- - - - - - - - 04 1.507 1.507 1.601 - - - - - - - - - 05 1.538 1.538 1.632 1.632 - - - - - - - - 06 1.648 1.648 1.742 1.742 1.820 - - - - - - - 08 1.789 1.789 1.883 1.883 1.961 2.117 - - - - - - 10 1.929 1.929 2.023 2.023 2.101 2.257 2.398 - - - - - 12 2.039 2.039 2.133 2.133 2.211 2.367 2.508 2.67
14、9 - - - - 16 2.164 2.164 2.258 2.258 2.336 2.492 2.633 2.804 2.804 - - - 20 2.445 2.445 2.539 2.539 2.617 2.773 2.914 3.085 3.085 3.132 - - 24 2.726 2.726 2.820 2.820 2.898 3.054 3.195 3.366 3.366 3.413 3.429 - 32 3.133 3.133 3.227 3.227 3.305 3.461 3.602 3.773 3.773 3.820 3.836 4.117 TABLE 3 LEG LE
15、NGTH D FORGING SIZE/10/TUBESIZE OF PORT #1 02TUBESIZE OF PORT #1 03TUBESIZE OF PORT #1 04TUBESIZE OF PORT #105TUBESIZE OF PORT #106TUBESIZE OF PORT #108TUBESIZE OF PORT #110TUBESIZE OF PORT #112TUBESIZE OF PORT #1 16TUBESIZE OF PORT #120TUBESIZE OF PORT #124TUBESIZE OF PORT #13202 .851 - - - - - - -
16、 - - - - 03 .883 .914 - - - - - - - - - - 04 .883 .905 .976 - - - - - - - - - 05 .937 .968 1.039 1.039 - - - - - - - - 06 .993 1.024 1.095 1.095 1.101 - - - - - - - 08 1.158 1.189 1.260 1.260 1.266 1.367 - - - - - - 10 1.260 1.291 1.362 1.362 1.368 1.469 1.570 - - - - - 12 1.373 1.404 1.475 1.475 1.
17、481 1.582 1.683 1.789 - - - - 16 1.482 1.543 1.584 1.584 1.590 1.691 1.792 1.898 1.945 - - - 20 1.669 1.700 1.771 1.771 1.777 1.878 1.979 2.085 2.132 2.179 - - 24 1.716 1.747 1.818 1.818 1.824 1.925 2.026 2.132 2.179 2.226 2.351 - 32 2.031 2.044 2.115 2.155 2.121 2.222 2.323 2.429 2.476 2.523 2.648
18、2.898 TABLE 4 TUBE SIZE AND CORRESPONDING THREAD PORT SIZE(NOMINAL TUBESIZE)T THREAD PER AS8879 02 .125 .3125-24 UNJF03 .188 .3750-24 UNJF 04 .250 .4375-20 UNJF05 .312 .5000-20 UNJF 06 .375 .5625-18 UNJF08 .500 .7500-16 UNJF 10 .625 .8750-14 UNJF 12 .750 1.0625-12 UNJ16 1.000 1.3125-12 UNJ 20 1.250
19、1.6250-12 UNJ 24 1.500 1.8750-12 UNJ32 2.000 2.5000-12 UNJ AEROSPACE STANDARD AS6102SHEET 3 OF 4FITTING, TEE, STANDARD AND REDUCER, BULKHEAD ON SIDE, FLARED, 37 DEGREE SPHERICAL NOTES: NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT OFFICIALS IF YOU HAVE
20、QUESTIONS CONCERNING CADMIUMS USE. /1/ MATERIAL: a. CODE LETTER F - TYPE 4140 STEEL BAR PER AMS6349 OR AMS6382 OR TYPE 4130 STEEL FORGING OR BAR PER AMS-S-6758 OR AMS6370 EXCEPT HEAT TREATMENT PER PROCUREMENT SPECIFICATION. b. CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS
21、-QQ-S-763 OR AMS5639 EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. c. CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS-QQ-S-763 OR AMS5648 EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. d. CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL FORGING OR BAR PER AMS-QQ-S-763 OR
22、 AMS5645 EXCEPT HARDNESS PER PROCUREMENT SPECIFICATION. e. CODE LETTER T - TYPE 6AL-4V TITANIUM ALLOY FORGING OR BAR PER AMS4928. f. CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY FORGING PER AMS4141; OR TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9; OR TYPE 7075-T7351 ALUMINUM ALLOY BAR PER AMS
23、4124. 2. HEAT TREATMENT: a. MATERIAL CODE LETTER F - HARDNESS SHALL BE 92 HRB TO 40 HRC PER PROCUREMENT SPECIFICATION. b. OTHER MATERIAL CODE LETTERS - NONE. 3. FINISH: a. MATERIAL CODE LETTER F - CADMIUM PLATE PER AMS-QQ-P-416, TYPE II, CLASS 2, DYE BLACK. b. MATERIAL CODE LETTERS J, K, AND R - PAS
24、SIVATE PER AMS2700, TYPE 6 OR 7. c. MATERIAL CODE LETTER T - FLUORIDE PHOSPHATE CONVERSION COAT PER AMS2486 OR ANODIZE PER AMS2488 TYPE 2. d. MATERIAL CODE LETTER W: 1. ANODIZE PER AMS2472 OR MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. 2. W CODE PARTS TO BE CO
25、ATED WITH HIGH PURITY ALUMINUM ONLY WILL HAVE THE FINISH CODE LETTER “V” AFTER THE SIZE CODE IN THE PART NUMBER. HIGH PURITY ALUMINUM COAT PER PROCUREMENT SPECIFICATION. /4/ PROCUREMENT SPECIFICATION: AS6076 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFA
26、CTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM (NADCAP) QUALIFIED MANUFACTURER LIST (QML) FOR THIS PRODUCT TYPE. THE QML IS AVAILABLE AT ./5/ IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D, OR METHOD 7A3, 15A3, OR 15
27、B. a. FOR SIZES 06 AND SMALLER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, LETTER “AS” AND MATERIAL CODE LETTER. b. FOR SIZE 08 AND LARGER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER, AND MATERIAL CODE LETTER. AEROSPACE STANDARD AS6102SHEET 4 OF 4FITTING, TEE, STANDARD AND REDUCE
28、R, BULKHEAD ON SIDE, FLARED, 37 DEGREE SPHERICAL 6. INTENDED USE: THIS PART IS DESIGNED FOR USE IN TUBING CONNECTION SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS FOLLOWS: a. SIZES 02 THROUGH 16 IN LOW ALLOY STEEL, CORROSION RESISTANT STEEL AND TITANIUM ALLOY AT 3000 PSI. b. SIZES 02 THROUGH 12 IN ALU
29、MINUM ALLOY AT 3000 PSI. c. SIZE 16 IN ALUMINUM ALLOY AND SIZE 20 THROUGH 32 IN ALL MATERIALS AT 1500 PSI. 7. FOR REDUCER CONFIGURATIONS, THE PRESSURE RATING IS DETERMINED BY THE LARGEST PORT. 8. THE NON-REDUCER CONFIGURATION WITHOUT A SUFFIX PART NUMBER CODE IS THE FUNCTIONAL EQUIVALENT OF AN833 AN
30、D MS24394 FOR THE CORRESPONDING FORGING SIZE AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. 9. WHEN MACHINING FROM BAR STOCK OR OVERSIZED FORGING, THE CENTER BODY DIMENSIONS SHALL CONFORM TO AS1376, TABLE 1. /10/ THE DIMENSIONS IN THE TABLE ARE FOR FINAL MACHINED PARTS. THE FORGING SIZE I
31、S DETERMINED AS THE SIZE NECESSARY TO MAKE THE LARGEST FITTING END. /11/ WEIGHTS ARE FOR NON-REDUCERS ONLY. REDUCER FITTINGS WILL HAVE LOWER WEIGHTS. 12. INTERPRETATION OF DRAWING PER ARP4296. 13. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MAC
32、HINED SURFACES TO BE 125 IN RA. FORGED SURFACES MAY BE 250 IN RA. 14. BREAK ALL SHARP EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 15. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 16. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .016, ANGULAR DIMENSIONS 0 DEGR
33、EES 30 FEET. /17/ EXAMPLE OF PART NUMBER: AS6102 J 10 08 10 VTHE FINISH CODE LETTER “V” WILL BE PLACED HERE ONLY FOR MATERIAL CODE “W” PARTS THAT ARE TO BE COATED WITH HIGH PURITY ALUMINUMMATERIAL CODE LETTER /1/ SIZE CODE, TUBE SIZE OF PORT#2 IN .062 INCREMENTS BASIC PART NUMBER SIZE CODE, TUBE SIZE OF PORT #3 IN .062 INCREMENTS (MAY BE LARGER THAN PORTS #1 AND #2) SIZE CODE, TUBE SIZE OF PORT#1 IN .062 INCREMENTS (LARGER OR EQUAL TO PORT #2)
