1、AEROSPACE STANDARD FITTING ASSEMBLY, STRAIGHT, EXTENDED BULKHEAD SHANK, FLARELESS, AXIALLY SWAGED, HYDRAULIC, 3000 PSI AS6107Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means,
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3、D 2010-09REVISED 2014-07THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B REV.AFEDERAL SUPPLY CLASS 4730 AS6107SHEET 1 OF 3REV. APROCUREMENT SPECIFICATION: AS5958 /4/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineeringsciences.The us
4、eofthis reportisentirelyvoluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised,reaffirmed, stabilized, orcan
5、celled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6107ARATIONALE REVISED FOR DEFINITION CORRECTION OF DIMENSION “A1” (FITTING BODY LENGTH), ADDED LETTER CODE “B” FOR FITTING
6、 ASSEMBLIES WITH BLUE ANODIZED RINGS AND NOTE 18 AS AN OPTION FOR FUTURE REPLACEMENT OF CURRENT BLUE COLOR CODING. ADDED AS6449 AS A NEW LUBRICANT TYPE AND REVISED NOTES 7 AND 13. ADDED NOTE 17. FIGURE 1 - ADAPTER, AXIALLY SWAGED (SEE TABLE 1A AND 1B FOR DIMENSIONAL INFORMATION AND WEIGHTS) AEROSPAC
7、E STANDARD AS6107SHEET 2 OF 3REV. AFITTING ASSEMBLY, STRAIGHT, EXTENDED BULKHEAD SHANK, FLARELESS, AXIALLY SWAGED, HYDRAULIC, 3000 PSI TABLE 1A - DIMENSIONS A THROUGH W BASIC NO. AS6107 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 AMAXA1MAX B EMAXFMIN (H) J /12/ W MINTUBE DEDUCT 040
8、4 .2500 .2500 3.357 3.270 2.469 .466 .253 .875 2.775 .150 .123 0606 .3750 .3750 3.640 3.524 2.515 .609 .378 1.000 2.841 .150 .153 0808 .5000 .5000 4.004 3.858 2.656 .783 .504 1.188 3.005 .175 .165 1010 .6250 .6250 4.454 4.250 2.797 .939 .629 1.312 3.161 .175 .140 1212 .7500 .7500 4.734 4.529 2.906 1
9、.122 .754 1.500 3.297 .175 .154 1616 1.0000 1.0000 5.052 4.838 2.906 1.495 1.004 1.875 3.324 .200 .167 2020 1.2500 1.2500 5.419 5.195 2.906 1.758 1.255 2.188 3.408 .200 .185 TABLE 1B - THREAD, DIMENSIONS W1 THROUGH W4, O-RING SIZE AND WEIGHTS BASIC NO. AS6107 /15/ SIZE CODE NOMINAL TUBE SIZE END 1 N
10、OMINAL TUBE SIZE END 2 T THREAD PER AS8879 W1MAXW2.0015W3MAXW4MAXAS568O-RING /14/WEIGHT LB/EAAPPROX REF0404 .2500 .2500 .4375-20 UNJF-3A .488 .3005 .018 .065 -15 .075 0606 .3750 .3750 .5625-18 UNJF-3A .675 .4475 .033 .065 -17 .115 0808 .5000 .5000 .7500-16 UNJF-3A .871 .5945 .033 .129 -20 .195 1010
11、.6250 .6250 .8750-14 UNJF-3A 1.190 .7365 .021 .078 -22 .275 1212 .7500 .7500 1.0625-12 UNJ-3A 1.327 .8805 .024 .089 -25 .390 1616 1.0000 1.0000 1.3125-12 UNJ-3A 1.612 1.1725 .027 .099 -30 .620 2020 1.2500 1.2500 1.6250-12 UNJ-3A 1.886 1.4345 .030 .113 -32 .930 NOTES: /1/ MATERIALS: CODE LETTER “T“ R
12、ING - AMS4965 TITANIUM ALLOY 6.0AL - 4.0V SOLUTION HEAT TREATED AND AGED, OR AMS4928 TITANIUM ALLOY 6.0AL - 4.0V ANNEALED WITH HIGH STRENGTH CARBON FIBER/EPOXY RESIN COMPOSITE REINFORCEMENT. BODY - AMS4928 TITANIUM ALLOY 6.0AL - 4.0V ANNEALED. 2. FINISH: TITANIUM - NONE. /3/ COATINGS/LUBRICANTS /18/
13、: a. NO SUFFIX CODE LETTER (1) RING: THE OUTER SURFACE SHALL HAVE A .125 INCH MINIMUM WIDTH BLUE COLORED RING OR COMPLETELY COLORED BLUE TO INDICATE 5080 PSI MAXIMUM OPERATING PRESSURE. BLUE PTFE COATING OR PAINT SHALL BE RESISTANT TO AS1241 FLUID WHEN USED. MARKING METHODS SHALL BE IN ACCORDANCE WI
14、TH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT MAY BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. SUFFIX CODE LETTER “B” (1) RINGS
15、- PARTIALLY (.125 INCH MINIMUM WIDTH) OR COMPLETELY ANODIZED BLUE TO INDICATE 5080 PSI MAXIMUM OPERATING PRESSURE. MARKING METHODS SHALL BE IN ACCORDANCE WITH AS5958. (2) BODY - LEAD FREE SOLID FILM LUBRICANT PER AS5272 TYPE I OR II, OR PER AS6449 TYPE III OR IV, PTFE OR PETROLEUM-BASED LUBRICANT MA
16、Y BE APPLIED TO PORTIONS OF THE ID AND OD. THE PETROLEUM-BASED LUBRICANT SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. AEROSPACE STANDARD AS6107SHEET 3 OF 3REV. AFITTING ASSEMBLY, STRAIGHT, EXTENDED BULKHEAD SHANK, FLARELESS, AXIALLY SWAGED, HYDRAULIC, 3000 PSI /4/ PROCUREMENT SPECIFICATION: AS5958
17、 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS5958 FOR THIS STANDARD. S
18、EE www.eAuditN FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION: PER PROCUREMENT SPECIFICATION AND
19、SHALL BE ON THE RING IN THE LOCATION SHOWN. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS5959. THE AFTER SWAGE ACCEPTABILITY LIMIT DIMENSION “Z“ FOR EACH PORT SIZE IS DEFINED IN AS5959.8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M. REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHI
20、NED SURFACES TO BE 125 MICROINCHES Ra. 9. BREAK ALL EDGES .003 TO .010 INCHES UNLESS OTHERWISE SPECIFIED. 10. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS .50q./12/ THIS DIMENSION IS THE A
21、LLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /13/ DIMENSION “A” IS THE FITTING ASSEMBLY LENGTH AND “A1” IS THE FITTING BODY LENGTH BEFORE SWAGE./14/ THE DASH NUMBERS LISTED IN THE TABULATION ARE STANDARD O-RING SIZES AS DEFINED BY AS568. O-RING SEALS ARE NOT PROVIDED AS PART OF THE AS6107
22、 FITTING ASSEMBLY. O-RING MATERIAL IS TO BE USER SELECTED ON THE BASIS OF FLUID COMPATIBILITY AND OPERATING REQUIREMENTS. /15/ EXAMPLE OF PART NUMBER: AS6107 T 0806 BRING COATING CODE /3/ /18/ BASIC PART NUMBER NO CODE LETTER /3a/ /1/ MATERIAL CODE BLUE PTFE COATING TUBE SIZE IN .0625 INCHES OR PAIN
23、T ON RING (END 1 IS ALWAYS THE BULKHEAD CODE LETTER “B” /3b/ FLARELESS, END 2 IS THE SWAGE) BLUE ANODIZED RING INCREMENTS (08 = .500 INCH) /16/ THIS FITTING CONFIGURATION IS SIMILAR TO AS5791 FITTING EXCEPT FOR THE EXTENDED FLARELESS LENGTHS TO ACCOMMODATE INSTALLATION IN THICKER BULKHEADS. 17. INTE
24、RPRETATION OF DRAWING PER AS4296. /18/ NO CODE LETTER PARTS ARE NOT RECOMMENDED FOR PROCUREMENT AFTER 07/31/2014 AND SHOULD BE REPLACED BY ANODIZED PARTS WITH CODE LETTER “B”. INVENTORIED PARTS CONFORMING TO THE PREVIOUS LETTER CHANGE MAY BE USED TO DEPLETION. BLUE ANODIZED RING CODE “B” PARTS MAY B
25、E ORDERED IN LIEU OF NO CODE PARTS. 19. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
