1、AEROSPACE STANDARD FITTING ASSEMBLY, TEE, AXIALLY SWAGED, FEMALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI AS6194Copyright 2011 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any
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3、ttp:/www.sae.org ISSUED 2011-08THIRD ANGLE PROJECTION CUSTODIAN: G-3/G-3B FEDERAL SUPPLY CLASS 4730 AS6194SHEET 1 OF 4PROCUREMENT SPECIFICATION: AS6116 /4/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse o
4、fthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, revised, orcancelled. SA
5、E invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS6194RATIONALE NEW STANDARD FOR OPERATING PRESSURES UP TO AND INCLUDING 1500 PSI FIGURE 1 - TEE, AXIALLY SWAGED, FEMALE FLARELESS ON T
6、HE RUN, AXIALLY SWAGED ON THE SIDE AEROSPACE STANDARD AS6194SHEET 2 OF 4FITTING ASSEMBLY, TEE, AXIALLY SWAGED, FEMALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI TABLE 1A - DIMENSIONS A THROUGH FB BASIC NO. AS6194 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SI
7、ZE END 2 NOMINAL TUBE SIZEEND 3 A.015BMAXB1MAXCMAXC1MAXEA MAXEB MAXFA MINFB MIN040404 .250 .250 .250 .874 1.078 .925 1.112 .959 .435 .435 .253 .253 050505 .3125 .3125 .3125 .949 1.333 1.185 1.258 1.110 .503 .503 .3155 .3155060606 .375 .375 .375 1.047 1.427 1.200 1.464 1.237 .580 .580 .378 .378 08080
8、8 .500 .500 .500 1.230 1.725 1.465 1.765 1.505 .755 .755 .503 .503 101010 .625 .625 .625 1.434 1.805 1.565 1.843 1.603 .929 .929 .629 .629 121212 .750 .750 .750 1.598 2.050 1.770 2.103 1.823 1.150 1.150 .754 .754 161010 1.000 .625 .625 1.864 2.093 1.853 2.093 1.853 .929 .929 .629 .629 161606 1.000 1
9、.000 .375 1.864 2.615 2.235 1.870 1.643 1.474 .580 1.004 .378 161616 1.000 1.000 1.000 1.864 2.615 2.235 2.618 2.238 1.474 1.474 1.004 1.004202020 1.250 1.250 1.250 2.093 3.060 2.645 3.069 2.654 1.768 1.768 1.255 1.255TABLE 1B - DIMENSIONS G THROUGH JB BASIC NO. AS6194 /16/ SIZE CODE NOMINAL TUBE SI
10、ZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 G.015JA /13/ TUBE DEDUCTIONJB /13/ TUBE DEDUCTION 040404 .250 .250 .250 .438 .385 +.150/-.180 .419 +.150/-.180 050505 .3125 .3125 .3125 .465 .510 +.150/-.180 .435 +.150/-.180 060606 .375 .375 .375 .563 .455 +.150/-.195 .492 +.150/-.195 080808 .5
11、00 .500 .500 .750 .550 +.150/-.210 .590 +.150/-.210 101010 .625 .625 .625 .875 .625 +.150/-.200 .663 +.150/-.200 121212 .750 .750 .750 1.063 .730 +.150/-.245 .783 +.150/-.245 161010 1.000 .625 .625 1.304 .913 +.150/-.200 .913 +.150/-.200 161606 1.000 1.000 .375 1.304 .925 +.150/-.330 .898 +.150/-.19
12、5 161616 1.000 1.000 1.000 1.304 .925 +.150/-.330 .928 +.150/-.330 202020 1.250 1.250 1.250 1.618 1.095 +.150/-.375 1.104 +.150/-.375 TABLE 1C - DIMENSIONS K THROUGH T BASIC NO. AS6194 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZEEND 2 NOMINAL TUBE SIZEEND 3 KMAXN GAGE (H) ( T ) THREAD PE
13、R AS8879 040404 .250 .250 .250 .248 .2930 .562 .4375-20 UNJF-3B050505 .3125 .3125 .3125 .331 .3500 .625 .5000-20 UNJF-3B 060606 .375 .375 .375 .302 .4120 .688 .5625-18 UNJF-3B080808 .500 .500 .500 .316 .5600 .875 .7500-16 UNJF-3B 101010 .625 .625 .625 .424 .6730 1.000 .8750-14 UNJF-3B121212 .750 .75
14、0 .750 .388 .8100 1.250 1.0625-12 UNJ-3B 161010 1.000 .625 .625 .454 1.0620 1.500 1.3125-12 UNJ-3B 161606 1.000 1.000 .375 .454 1.0620 1.500 1.3125-12 UNJ-3B 161616 1.000 1.000 1.000 .454 1.0620 1.500 1.3125-12 UNJ-3B 202020 1.250 1.250 1.250 .465 1.3160 1.812 1.6250-12 UNJ-3B TABLE 1D - DIMENSIONS
15、W THROUGH W4 AND WEIGHTS BASIC NO. AS6194 /16/ SIZE CODE NOMINAL TUBE SIZE END 1 NOMINAL TUBE SIZE END 2 NOMINAL TUBE SIZEEND 3 WAMINWBMINW1AMAXW1BMAXW2A.002 W2B.002 W3AMAXW3BMAXW4AMAXW4BMAXWEIGHTAPPROXLB/EA040404 .250 .250 .250 .185 .185 .604 .604 .320 .320 .020 .020 .020 .020 .035 050505 .3125 .31
16、25 .3125 .180 .180 .724 .724 .371 .371 .020 .020 .020 .020 .040 060606 .375 .375 .375 .195 .195 .883 .883 .463 .463 .020 .020 .020 .020 .070 080808 .500 .500 .500 .210 .210 1.076 1.076 .595 .595 .020 .020 .020 .020 .100 101010 .625 .625 .625 .225 .225 1.076 1.076 .758 .758 .020 .020 .020 .020 .150 1
17、21212 .750 .750 .750 .235 .235 1.201 1.201 .903 .903 .025 .025 .025 .025 .260 161010 1.000 .625 .625 .225 .225 1.076 1.076 .758 .758 .020 .020 .020 .020 .325 161606 1.000 1.000 .375 .260 .195 1.566 .883 1.196 .463 .035 .020 .035 .020 .365 161616 1.000 1.000 1.000 .260 .260 1.566 1.566 1.196 1.196 .0
18、35 .035 .035 .035 .445 202020 1.250 1.250 1.250 .285 .285 1.829 1.829 1.460 1.460 .035 .035 .035 .035 .730 AEROSPACE STANDARD AS6194SHEET 3 OF 4FITTING ASSEMBLY, TEE, AXIALLY SWAGED, FEMALE FLARELESS ON THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI NOTES: /1/ MATERIALS: CODE LETTER
19、“D“ BODY - TYPE 6061-T6 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/8. RING - TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. NUT TYPE 7075-T73 ALUMINUM ALLOY BAR PER AMS-QQ-A-225/9. WIRE - TYPE 302 OR 305, CONDITION A CORROSION RESISTANT STEEL WIRE PER ASTM A580 (SIZES -04 and 05). - TYPE 2024-T4 OR 2
20、024-T351 ALUMINUM ALLOY WIRE PER AMS-QQ-A-225/6 (SIZES -06 AND LARGER). 2. FINISH: BODY - CHEMICAL CONVERSION COATED PER MIL-DTL-5541 TYPE I CLASS 3. RING - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYED GREEN, SIMILAR TO NO. 14187, 14193, OR 14223 OF FED-STD-595 AND SHALL BE DUPLEX SEALED. NUT - AN
21、ODIZED PER MIL-A-8625 TYPE II, CLASS 2, DYED BROWN SIMILAR TO NO. 10080, OF FED-STD-595 AND SHALL BE DUPLEX SEALED. WIRE - PASSIVATED PER AMS 2700. (SIZES -04 AND -05) - ANODIZED PER MIL-A-8625 TYPE II, CLASS 2 (YELLOW) WITH DUPLEX SEAL. (SIZES -06 AND LARGER) /3/ COATINGS/LUBRICANTS: BODY a. DRY FI
22、LM LUBRICANT PER AS5272 TYPE I MAY BE APPLIED TO THE OD OF THE AXIALLY SWAGED FITTING END. ADDITIONAL LUBRICANT APPLIED SHALL BE SPECIFIED BY MANUFACTURER. THE LUBRICANTS SHALL NOT BE IN CONTACT WITH THE SYSTEM FLUID. b. POLYTETRAFLUOROETHYLENE (PTFE) COAT, LIGHT GREEN, SHALL BE APPLIED TO PORTIONS
23、OF ID (BORE) UP TO THE FIRST GROOVE. OVERSPRAY IN GROOVE IS NOT PERMITTED. c. A MINIMUM OF TWO GROOVES (END SIZE -05 AND LARGER) SHALL BE FILLED WITH ELASTOMERIC DIMETHYL SILOXANE COMPOUND. FOR SMALLER SIZE ENDS, A MINIMUM OF ONE GROOVE SHALL BE FILLED WITH THE COMPOUND. WIRE - SOLID FILM LUBRICANT
24、PER AS5272, TYPE I. /4/ PROCUREMENT SPECIFICATION: AS6116 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED BY AN ACCREDITED MANUFACTURER LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS6116 FOR THIS STANDARD.
25、See FOR THE CURRENT QPL ON-LINE. 5. DIMENSIONS AND TOLERANCES NOT DEFINED ON THIS STANDARD SHALL BE SPECIFIED AND CONTROLLED BY THE MANUFACTURER. THE MANUFACTURER IS RESPONSIBLE TO ENSURE COMPLIANCE WITH THE PROCUREMENT SPECIFICATION. /6/ IDENTIFICATION SHALL BE IN ACCORDANCE WITH AS6116 AND SHALL
26、BE IDENTIFIED ON THE RING IN THE AREA SHOWN. FOR SIZE -05 AND LARGER, THE RING O.D. SHALL HAVE TWO GROOVES INDICATING DUAL SEALING BACK UP FEATURE. 7. FITTINGS SHALL BE INSTALLED IN ACCORDANCE WITH AS6124. AEROSPACE STANDARD AS6194SHEET 4 OF 4FITTING ASSEMBLY, TEE, AXIALLY SWAGED, FEMALE FLARELESS O
27、N THE RUN, AXIALLY SWAGED ON THE SIDE, HYDRAULIC, UP TO 1500 PSI 8. SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, THE MAXIMUM MACHINED SURFACES SHALL BE 125 in Ra. 9. BREAK ALL EDGES .003 TO .010 INCHES UNLESS OTHERWISE SPECIFIED. 10. DIMENSIONIN
28、G AND TOLERANCING: ASME Y14.5M-1994. 11. DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS .015, ANGULAR DIMENSIONS 0 DEGREES 30. /12/ FITTINGS SHALL MATE WITH AS5863-(SIZE) OR AS5864-(SIZE). STANDARD COUPLING NUT SHALL BE DIMENSIONALLY AND FUNCTIONALLY EQUIVALENT TO AS
29、4370DXXXX. /13/ DIMENSIONS “JA” AND “JB” ARE THE ALLOWABLE TUBE END POSITIONING FOR SYSTEM LAYOUT DESIGN. /14/ DIMENSIONS “B” AND “C” ARE THE FITTINGS ASSEMBLY LENGTHS PRIOR TO SWAGE AND “B1” AND “C1” ARE THE AFTER SWAGE ASSEMBLY LENGTHS MEASURED FROM THE SWAGED RING. /15/ PARTS FOR OXYGEN SYSTEMS S
30、HALL BE IDENTIFIED IN THE PART NUMBER AS SUFFIX CODE “A” AND SHALL BE FURNISHED CLEANED, PACKAGED, AND LABELED IN ACCORDANCE WITH ARP1176 CATEGORY 1A./16/ EXAMPLE OF PART NUMBER: AS6194 D 16 16 06 A OPTIONAL OXYGEN CLEANING /15/ BASIC PART NUMBER END 3 SIZE CODE IN .062 IN INCREMENTS(06 = .375 IN) MATERIAL CODE LETTER /1/ END 2 SIZE CODE IN .062 IN INCREMENTS(16 = 1.000 IN) END 1 SIZE CODE IN .062 IN INCREMENTS(16 = 1.000 IN)
