1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2016 SAE International All rights reserved. No part of this p
3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497
4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS8056 AEROSPACE STANDARD AS8056 Issued 2004-11 Reaffirmed 2016-09 Minimum Design
5、 and Performance of Airplane Galley In-Flight Carts, Containers, and Associated Components RATIONALE AS8056 has been reaffirmed to comply with the SAE five-year review policy. FOREWORD The development of these criteria was jointly accomplished by the Society of Automotive Engineers (SAE) and Europea
6、n Organization of Civil Aviation Equipment (EUROCAE) Working Group 65 through a consensus process. This document is compatible with EUROCAE document ED-121. SAE and EUROCAE are international not-for-profit organizations, formed to advance the art and science of aviation and aviation electronic syste
7、ms for the benefit of the public. Since SAE and EUROCAE are not official agencies of any U.S. or European government, their recommendation may not be regarded as statements of official government policy unless so enunciated by the appropriate government organization, conference of governments, or ag
8、ency having statutory jurisdiction over any matters to which the recommendations relate. SAE INTERNATIONAL AS8056 Page 2 of 36 TABLE OF CONTENTS 1. SCOPE 4 1.1 General 4 1.2 Purpose4 1.3 Mandating and Recommendation Phrases 5 2. REFERENCES.5 2.1 Applicable Documents .5 2.1.1 SAE Publications5 2.1.2
9、ASTM Publications.5 2.1.3 Code of Federal Regulations (CFR) i.e., compliance with the particular procedure or specification is mandatory and no alternative may be applied. b. “Should” The use of the word “should” (and phrases such as “it is recommended that .”, etc.) indicates that although the proc
10、edure or criterion is regarded as the preferred option, alternative procedures, specifications, or criteria may be applied, provided that the manufacturer, installer, or tester can provide information or data to adequately support and justify the alternative. 2. REFERENCES: 2.1 Applicable Documents:
11、 The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this docu
12、ment and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications: Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001. AM
13、S-STD-401 Sandwich Constructions and Core Materials; General Test Methods AMS-STD-2175 Castings, Classification and Inspection of 2.1.2 ASTM Publications: Available from ASTM, 100 Barr Harbor, West Conshohocken, PA 19428-2959. ASTM C 273 Standard Test Methods for Shear Properties of Sandwich Core Ma
14、terials ASTM C 393 Standard Test Method for Flexural Properties of Sandwich Construction ASTM D 1781 Standard Test Method for Climbing Drum Peel for Adhesives SAE INTERNATIONAL AS8056 Page 6 of 36 2.1.3 Code of Federal Regulations (CFR) and other FAA Publications: Available from US Government Printi
15、ng Office, Superintendent of Documents, Mail Stop SSOP, Washington, DC 20402-9325. AC 25-17 Transport Airplane Cabin Interiors Crashworthiness Handbook 14 CFR Part 1 Definitions and Abbreviations 14 CFR Part 25 Airworthiness Standards: Transport Category Airplanes 21 CFR Part 1240 Control of Communi
16、cable Diseases 21 CFR Part 1250 Interstate Conveyance Sanitation HF-STD-001 The Human Factors Design Standard 2.1.4 U.S. Government Publications: Available from DODSSP, Subscription Services Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 or on the web at http:/assist.daps.dla.mil
17、. MIL-STD-889 Dissimilar Metals 2.1.5 U.S. Food and Drug Administration (FDA) Publications: Available at www.fda.gov/ora/inspect_ref/igs/icsf.html Attachment 3 to Guide to Inspections of Interstate Carriers and Support Facilities 2.1.6 National Sanitation Foundation (NSF) Publications: Available fro
18、m NSF International, P.O. Box 130140, 789 N. Disboro Road, Ann Arbor, MI 48113-0140. NSF/ANSI 51 Food Equipment Materials 2.1.7 American Welding Society (AWS) Publications: Available from AWS, 550 N.W. LeJeune Road, Miami, FL 33126. AWS D17.1 Specification for Fusion Welding for Aerospace Applicatio
19、ns 2.1.8 National Aeronautics and Space Administration (NASA) Publications: Available from Man-Systems Integration Standard Office, NASA Johnson Space Center, Mail Code SF3, 2101 NASA Road One, Houston, TX 77058-3591 (http:/msis.jsc.nasa.gov/). NASA-STD-3000 Man-Systems Integration Standards SAE INT
20、ERNATIONAL AS8056 Page 7 of 36 2.1.9 Darcor and Ergoweb Ergonomic White Paper: Available from Darcor Marketing, Darcor Limited, 7 Staffordshire Place, Toronto, Ontario, M8W 1T1 (http:/) The Ergonomics of Manual Material Handling Pushing and Pulling Tasks 2.2 Definitions: ASSOCIATED COMPONENTS: Defin
21、ed as both of the following: 1. Items such as drawers, trays, waste bin liners, or other similar components that are stowed in carts and/or galley compartments, but are non-stationary parts thereof. 2. Items that need to meet 14 CFR Part 25 in order to be included as part of the airplanes type desig
22、n. BEVERAGE CART: A cart designed for the purpose of transporting and storing beverages such as liquors, soft drinks, juices, water and their associated condiments. CARRIER: For the purpose of this document, the word “carrier“ is synonymous with “container“. CART: A movable enclosure on wheels desig
23、ned for the purpose of transporting and storing various items used for cabin service activities. A cart is maneuvered inside the cabin. CONTAINER: A moveable enclosure (without wheels) designed for the purpose of transporting and storing various items used for cabin service activities. A container i
24、s typically carried by hand or in carts and is not typically removed from the galley work area during cabin service activities. CONTAINER CART: An open sided unit on wheels used to stow and transport containers. DETRIMENTAL PERMANENT DEFORMATION: Deformation that could or would allow equipment or it
25、s contents to become unrestrained from the stowage compartment, protrude into exit paths, hinder evacuation or prevent equipment stowage prior to landing. FOLDING CART: A shelf or shelves on wheels designed for the purpose of transporting various items during cabin service activities but not designe
26、d for content stowage. A folding cart will collapse or fold into a smaller configuration for stowage. FULL SIZE CART: A cart that is typically stowed as a single item in a stowage compartment. Typically a full size cart is approximately 30 in (762 mm) to 35 in (889 mm) deep. SAE INTERNATIONAL AS8056
27、 Page 8 of 36 2.2 (Continued): HALF SIZE CART: A cart that can be stowed as a single item or, in a full size compartment, can be stowed together with another half size cart. Typically a half size cart is approximately 15 in (381 mm) to 18 in (457.2 mm) deep. INDUSTRY SPECIFICATION: A specification t
28、hat is accepted industry wide (e.g., SAE (AS, ARP, and AMS), military (MIL and MS), and National Aerospace Standard (NAS). INTERCHANGEABILITY: That quality which allows an assembly or part to substitute or be substituted for another and to meet physical, functional and structural requirements. No al
29、terations except designed adjustments are allowed to install the item. INTERFACE: The fit and functional relationships of the equipment with the galley or with other structure (e.g., a cart and its stowage compartment). INTERFACE CONTROL DRAWING (ICD): A drawing created for the purpose of communicat
30、ing interface information. LATCH: A retaining device (e.g., hand-operated quarter turn or a spring actuated latch for a door) which secures an item(s) during structural loading. MEAL CART: A cart designed for the purpose of transporting and storing used and/or unused food tray set-ups. Provisions fo
31、r interface with the galley refrigeration system may be provided in the cart. This type of cart is called an “air through” refrigerated meal cart. PERIODIC TESTING: Testing conducted on each batch of material or product used to determine conformance to the process specification. When consistent conf
32、ormance has been demonstrated, reduced testing may be implemented in accordance with a quality assurance sampling plan. PROCESS SPECIFICATION: A specification used by the equipment manufacturer that controls manufacturing processes (such as bonding or welding) or materials (such as sandwich panels)
33、that are dependent on preparation, application, and procedure. These specifications ensure repeatability of the process or material for which it is written. RETAINING DEVICES: Any device such as a latch, stop, detent, guide or other mechanical configuration used to retain items such as doors, drawer
34、s, carts, modules, containers, equipment items or any other movable galley component. SALES CART: A cart designed for the purpose of transporting and storing on-board, often “duty free”, sale items such as cigarettes, perfumes, liquors and gift items. SAE INTERNATIONAL AS8056 Page 9 of 36 2.2 (Conti
35、nued): STANDARD UNIT: For the purposes of this document, the word “standard unit” is synonymous with “container”. STOWED: Placed and retained in a stowage location for taxi, takeoff, landing and turbulence. TROLLEY: For the purposes of this document, the word “trolley” is synonymous with “cart“. WAS
36、TE BIN LINER: A separate item installed in either a waste cart or galley waste compartment, intended to assist in the easy removal of collected waste or for fire containment. WASTE CART: A cart designed for the purpose of transporting and storing waste generated by cabin service. 3. REQUIREMENTS: 3.
37、1 Introduction: Table 1 is the guide that defines applicable requirements. To use the table, find the galley equipment in question along the top row, and then read down that column; wherever a bullet appears in the column, this indicates a grouping of requirements that shall be addressed. TABLE 1 -
38、Applicable Requirements Requirements AS SectionCarts, Containers Folding Carts, Container CartsAssociated Equipment (Drawers, Trays, Waste Bin Liners) General Structural Operational Fire Properties Fire Containment Placards 3.2 3.3 3.4 3.5 3.6 3.7 SAE INTERNATIONAL AS8056 Page 10 of 36 3.2 General:
39、3.2.1 Materials and Materials Control: Materials shall be proven by test or experience to have strength and durability per 14 CFR 25.603 and 25.613. 3.2.1.1 Sandwich Panels: a. The mechanical properties of sandwich panels shall be controlled by process specification and the specification shall requi
40、re periodic testing to assure conformance to the specification. At minimum, the specification shall contain requirements for the following, per AMS-STD-401 (or equivalent): 1. Core Shear or Sandwich Shear (Reference ASTM C 273) 2. Sandwich Flexure (Reference ASTM C 393) 3. Sandwich Climbing Drum Pee
41、l (Reference ASTM D 1781) b. Fasteners and inserts installed into or through core shall be potted or sealed to prevent entry of moisture or water. c. Aluminum honeycomb core shall be finished for corrosion resistance at the time of fabrication. 3.2.1.2 Materials: Materials (including finishes or dec
42、orative surfaces applied to the materials) shall be tested periodically to assure conformance to 3.5. 3.2.1.3 Fasteners: Fasteners shall be in accordance with industry specifications. 3.2.1.4 Castings: Castings shall be Class 3 per AMS-STD-2175 (or equivalent) and shall be clean, sound and free from
43、 blowholes, porosity or surface defects. Imperfections may be removed if strength and serviceability would not be impaired as a result. 3.2.1.5 Forgings/Extrusions: Forgings and extrusions shall be of uniform condition, free from blisters, fins, folds, seams, laps, cracks, segregation and other defe
44、cts. Imperfections may be removed if strength and serviceability would not be impaired as a result. 3.2.1.6 Storage and Shelf Life: Perishable Materials (e.g., prepreg, finishes, sealants, resins, adhesives and potting compounds) shall be controlled by process specification, which shall define minim
45、um strength properties, storage control, shelf life and re-test requirements of properties to assure that only acceptable material is used. SAE INTERNATIONAL AS8056 Page 11 of 36 3.2.1.7 Hazardous Materials: Asbestos or any other materials that are a known health or safety hazard shall not be used.
46、Sealants used in food contact areas shall meet the requirements of the National Sanitation Foundation (NSF) Standard 51 or equivalent. Cadmium, such as cadmium plated fasteners, shall not be used on or adjacent to compartments, containers or drawers designed to store ice or unpacked food. 3.2.1.8 En
47、vironmental Protection: Components shall be suitably protected against deterioration or loss of strength in service due to any environmental cause. Selection and finishing of material (including fasteners), where dissimilar metals may be placed in contact, shall be per MIL-STD-889 (or equivalent). M
48、aterials which are not inherently corrosion resistant should be finished with a protective treatment or coating, unless it is shown by experience that it is satisfactory without treatment. Magnesium alloys shall not be used. 3.2.1.9 Finishes: Finishes (chemical treating, anodizing, powder coating, p
49、rimer, etc.) shall be controlled by a process specification that includes, but is not limited to, the following: a. Surface preparation of area to be finished b. Control, preparation, and application of finish c. Curing parameters with applicable tolerances Finishes, at the interfacing area to the galley or stowage unit, shall be defined on the Interface Control Drawing. 3.2.2 General Co
