1、 AEROSPACE STANDARD WIRE, ELECTRIC, CROSSLINKED POLYALKENE INSULATED, SILVER-COATED HIGH STRENGTH COPPER ALLOY, LIGHT WEIGHT, 600-VOLT, 150 C AS81044/13Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in
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3、SS: http:/www.sae.org ISSUED2000-09REVISED2011-12REAFFIRMED 2017-03THIRD ANGLE PROJECTION CUSTODIAN: AE-8D REV.A FEDERAL SUPPLY CLASS 6145 AS81044/13 SHEET 1 OF 3 REV. A PROCUREMENT SPECIFICATION: AS81044 SAE Technical Standards BoardRules providethat:“This reportis publishedby SAE to advance thesta
4、teoftechnical andengineering sciences. The useofthis reportis entirely voluntary, and its applicability and suitability forany particularuse, includingany patent infringement arising therefrom, is thesole responsibility of theuser.” SAE reviews eachtechnical reportatleastevery five years at whichtim
5、e it may berevised, reaffirmed, stabilized, or cancelled. SAEinvites your written comments and suggestions. SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS81044/13A RATIONALE AS81044/13A HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR
6、 REVIEW POLICY. NOTICE THE REQUIREMENTS FOR ACQUIRING THE COMPONENTS DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION AND THE LATEST ISSUE OF AS81044. FIGURE 1 AS81044/13 CONSTRUCTION AEROSPACE STANDARD AS81044/13 SHEET 2 OF 3 REV. A WIRE, ELECTRIC, CROSSLINKED POLYALKENE INSULATED, SILVER-COATE
7、D HIGH STRENGTH COPPER ALLOY, LIGHT WEIGHT, 600-VOLT, 150 C TABLE 1 CONSTRUCTION DETAILS PART NO. 1/ WIRE SIZE STRANDING (NUMBER OF STRANDS X AWG GAGE OF STRANDS) DIAMETER OF STRANDED CONDUCTOR (INCHES FINISHED WIRE (MIN) (MAX) RESISTANCE AT 20 C (68 F) (OHMS/1000 FT) (MAX) DIAMETER (INCHES) WEIGHT
8、LBS/1000 FT) (NOM) 2/ (MAX) M81044/13-30-* 30 7 X 38 .011 .012 117.4 .027 .002 .67 .71 M81044/13-28-* 28 7 X 36 .014 .015 74.4 .030 .002 .91 .96 M81044/13-26-* 26 19 X 38 .018 .020 44.8 .034 .002 1.3 1.4 M81044/13-24-* 24 19 X 36 .023 .025 28.4 .040 .002 2.0 2.1 M81044/13-22-* 22 19 X 34 .029 .032
9、17.5 .047 .002 2.9 3.1 M81044/13-20-* 20 19 X 32 .037 .040 10.7 .055 .002 4.4 4.6 1/ PART NO.: THE ASTERISKS IN THE PART NUMBER COLUMN, TABLES 1 AND 2, SHALL BE REPLACED BY COLOR CODE DESIGNATORS IN ACCORDANCE WITH MIL-STD-681. EXAMPLES: SIZE 20, WHITE M81044/10-20-9; WHITE WITH ORANGE STRIPE M81044
10、/10-20-93. 2/ NOMINAL VALUES ARE FOR INFORMATION ONLY. NOMINAL VALUES ARE NOT REQUIREMENTS. TABLE 2 PERFORMANCE DETAILS PART NO. BEND TESTING MANDREL DIAMETER (INCHES) (3%) TEST LOAD (LBS) (3%) LIFE CYCLE TEST AND ACCELERATED AGING TEST 1/COLD BEND TEST WRAP TEST LIFE CYCLE TEST AND ACCELERATED AGIN
11、G TEST 1/COLD BEND TEST M81044/13-30-* .375 .375 .188 .25 .50 M81044/13-28-* .375 .375 .188 .25 .50 M81044/13-26-* .50 .50 .250 .25 .50 M81044/13-24-* .50 .50 .250 .38 .50 M81044/13-22-* .75 .75 .250 .38 1.0 M81044/13-20-* .75 .75 .250 .38 1.0 1/ ALSO FOR BEND TESTS AFTER IMMERSION. WIRE RATINGS AND
12、 ADDITIONAL REQUIREMENTS: TEMPERATURE RATING: 150 C (302 F) MAX CONDUCTOR TEMPERATURE VOLTAGE RATING: 600 VOLTS (RMS) AT SEA LEVEL THIS INSULATION SYSTEM HAS BEEN USED IN AEROSPACE APPLICATIONS USING 115 VOLTS (PHASE TO NEUTRAL), 400 HERTZ AC AND 28 VOLTS DC. VERIFICATION OF THE SUITABILITY OF THIS
13、PRODUCT FOR USE IN OTHER ELECTRICAL SYSTEM CONFIGURATIONS IS THE RESPONSIBILITY OF THE USER. ACCELERATED AGING: OVEN TEMPERATURE, 300 2 C (572 3.6 F) FOR 6 HOURS; FOR IDENTIFICATION LEGIBILITY, 225 2 C (437 3.6 F) FOR 6 HOURS BLOCKING: 150 2 C (302 4 F) COLOR: IN ACCORDANCE WITH MIL-STD-104, CLASS 1
14、 WHITE PREFERRED FLAMMABILITY: 30 SECONDS (MAX); 3.0 INCHES (MAX); NO FLAMING OF TISSUE PAPER HUMIDITY RESISTANCE: 5000 MEGOHMS FOR 1000 FT, MIN INSULATION RESISTANCE AFTER HUMIDITY EXPOSURE IDENTIFICATION OF PRODUCT: NOT REQUIRED ON SIZES 28 OR 30 IDENTIFICATION, STRIPING, OR BANDING DURABILITY: 1
15、25 CYCLES (250 STROKES) (MIN), 500 GRAMS WEIGHT AEROSPACE STANDARD AS81044/13 SHEET 3 OF 3 REV. A WIRE, ELECTRIC, CROSSLINKED POLYALKENE INSULATED, SILVER-COATED HIGH STRENGTH COPPER ALLOY, LIGHT WEIGHT, 600-VOLT, 150 C IMPULSE DIELECTRIC TEST: PRIMARY INSULATION (WHEN TEST IS USED IN LIEU OF SPARK
16、TEST): 6.0 KILOVOLTS (PEAK), 100% TEST FINISHED WIRE: 8.0 KILOVOLTS (PEAK), 100% TEST INSULATION RESISTANCE: 5000 MEGOHMS FOR 1000 FT (MIN) LIFE CYCLE: OVEN TEMPERATURE, 200 2 C (392 3.6 F) FOR 168 HOURS PHYSICAL PROPERTIES OF PRIMARY INSULATION (PULLED AT 2 INCHES PER MINUTE): TENSILE STRENGTH, 250
17、0 PSI (MIN) ELONGATION, 150% (MIN) POLYIMIDE CURE TEST: NOT APPLICABLE SHRINKAGE: 0.125 INCH MAX AT 300 2 C (572 3.6 F) SMOKE: 200 2 C (392 3.6 F) SPARK TEST OF PRIMARY INSULATION: 3000 VOLTS (RMS), 60Hz, 100% TEST SURFACE RESISTANCE: 500 MEGOHMS-INCHES (MIN), INITIAL AND FINAL READINGS THERMAL SHOC
18、K: OVEN TEMPERATURE, 150 2 C (302 3.6 F) MAX CHANGE IN MEASUREMENT: 0.060 INCH WET DIELECTRIC TEST: 2500 VOLTS (RMS) WICKING: 2.25 INCHES (MAX) WRAP TEST: MANDREL WRAP TEST REQUIRED A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVIS
19、IONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
