1、AEROSPACE STANDARD BAND INSTALLATION TOOL, HAND, TWO STEP TERMINAL, FOR AS85049/128 CONNECTOR ACCESSORY CABLE SHIELD TERMINATION BANDSAS81306/2Copyright 2014 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form
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3、/www.sae.org ISSUED 2012-08REVISED 2014-01THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 REV.AFEDERAL SUPPLY CLASS 5120 AS81306/2SHEET 1 OF 5REV. APROCUREMENT SPECIFICATION: AS81306SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengin
4、eering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, re
5、affirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81306/2ARATIONALE CORRECT TENSION DESIGNATOR INFORMATION AND DIMENSION TOLERANCE TO BAND ENTRY S
6、LOT. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS81306. FIGURE 1 - DIMENSIONS AND CONFIGURATION MARK PERMANENTLY: MANUFACTURERS NAME TOOL PART NUMBER M81306/2-XX VERIFICATION GAGE PART NUMBER AEROSPACE STANDARD
7、AS81306/2SHEET 2 OF 5REV. ABAND INSTALLATION TOOL, HAND, TWO STEP TERMINAL, FOR AS85049/128 CONNECTOR ACCESSORY CABLE SHIELD TERMINATION BANDS TABLE 1 - FIGURE 1 DIMENSIONS DASHNO. A.003 BMAXCMAXDMAXEMAXFMAXUSED TO TERMINATEM85049/128-* BANDS 01.400 .525 1.375 7.625 6.500 4.500 -1 .XXX = .015; X DEG
8、REE = 2 DEGREES 3. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED ON 25.4 MM = 1 INCH. 4. MILLIMETERS ARE IN PARENTHESES. REQUIREMENTS IN ACCORDANCE WITH AS81306 AND THIS SPECIFICATION: DESIGN AND CONSTRUCTION: 1. DIMENSIONS AND CONFIGURATION: SEE FIGURES 1 THRU 4 AND TABLES
9、 1 THRU 4. 2. TOOL SHALL HAVE NO SHARP EDGES, OR SHARP CORNERS. 3. THE WEIGHT OF THE TOOL SHALL NOT EXCEED 2 POUNDS. 4. THE RANGE OF TOOLS DEFINED IN THIS STANDARD SHALL BE DESIGNED TO TERMINATE AS85049/128-* BANDS (SEE APPLICATION NOTE 1) WITHOUT THE USE OF OTHER TOOLS TO COMPLETE THE CONNECTOR ACC
10、ESSORY BAND TERMINATION PROCESS. 5. THE OPERATION HANDLE SHALL BE CONFIGURED TO RETURN THE HANDLE TO THE OPEN POSITION EACH TIME PRESSURE IS RELEASED WHILE BAND TENSION IS BEING GAINED. THE SAME HANDLE SHALL BE DESIGNED SO IT LATCHES IN THE CLOSED POSITION WHEN THE PRESET TENSION IS ACHIEVED. 6. THE
11、 ROLLOVER/CUTOFF HANDLE SHALL BE EASILY ACCESSIBLE TO THE USER, AND SHALL BEND THE BAND AT THE EXIT POINT WHILE UNDER THE PRESET TENSION BY RAISING THE HANDLE (SEE FIGURE 1). THE SAME HANDLE SHALL CUT THE BAND COMPLETELY AND SMOOTHLY WHEN LOWERING THE HANDLE AS SHOWN IN FIGURE 1. AEROSPACE STANDARD
12、AS81306/2SHEET 5 OF 5REV. ABAND INSTALLATION TOOL, HAND, TWO STEP TERMINAL, FOR AS85049/128 CONNECTOR ACCESSORY CABLE SHIELD TERMINATION BANDS 7. THE TOOL SHALL BE DESIGNED TO ALLOW THE EXCESS BAND MATERIAL TO BE EXTRACTED FROM THE TOOL BY PULLING IT THROUGH THE BAND TOOL EXIT PORT. 8. THE TOOL SHAL
13、L BE DESIGNED WITH A TENSION RELEASE LEVER FOR EASY REPOSITIONING OF THE BAND AFTER INSERTING INTO THE TOOL, BUT PRIOR TO TENSIONING. 9. THE TOOL SHALL NOT PRODUCE ANY METAL SHAVINGS DURING BAND INSTALLATION, TENSIONING, OR DURING THE CUT-OFF OPERATION. THE SPENT BAND MATERIAL SHALL BE RETAINED IN T
14、HE TOOL UNTIL MANUALLY REMOVED. 10. THE TOOL SHALL BE SET TO A PRESET TENSION BY THE SUPPLIER, AND PERIODICALLY VERIFIED AND/OR ADJUSTED BY THE USER. THE MANUFACTURER SHALL PROVIDE INSTRUCTIONS FOR VERIFICATION AND ADJUSTMENT, AND MAKE A GO/NO-GO GAGE/FIXTURE AVAILABLE TO THE USERS. 11. BAND NORMAL
15、TENSION FORCE SHALL NOT EXCEED 45 POUNDS. 12. BAND TOOL NORMAL LINEAR FORCE WITH A DOUBLE WRAPPED BAND IS 150 POUNDS 10 POUNDS FOR THE M81306/2-01 TOOL AND 80 POUNDS 10 POUNDS FOR THE M81306/2-02 TOOL. PART OR IDENTIFYING NUMBER (PIN): EXAMPLE: M81306/ 2 - 01 A BASIC PART NUMBER SPECIFICATION SHEET
16、TOOL NUMBER COMPONENT REPLACEMENT LETTER DESIGNATOR (SEE TABLE 6) QUALIFICATION: SEE AS81306 EXCEPT AS MODIFIED BELOW: 1. LIFE CYCLE: THE TOTAL NUMBER OF TENSION CYCLES SHALL BE 10 000 (ONE CYCLE IS ACHIEVING SUFFICIENT TENSION TO CAUSE HANDLE TO LATCH AND RELEASE WITHOUT CUTTING - HANDLE WILL RELEA
17、SE TO POSITION FOR NEXT CYCLE). 2. CORROSION TESTING NOT APPLICABLE, SEE APPLICATION NOTE 3. APPLICATION NOTES: 1. TOOLS IN THIS SPECIFICATION ACCOMMODATE AS85049/128-1, -2, -5, AND -6 CONNECTOR ACCESSORY BANDS; SEE TABLE 1 FOR BAND TOOLS TO CONNECTOR ACCESSORY BAND ACCOMMODATION. 2. OPERATION INSTR
18、UCTIONS SHALL BE PROVIDED WITH THE BAND TOOLS AND WITH THE TENSION-COMPRESSION FIXTURE AND GO/NO-GO GAGE. REPLACEMENT BLADE INSTRUCTION AND SUPPLIER BLADE PART NUMBER SHALL BE PROVIDED. 3. TOOLS ARE RECOMMENDED TO BE STORED IN A CONTAINER AS SUCH TO PROTECT THEM FROM EXPOSURE TO POTENTIAL CORROSION
19、ENVIRONMENTS. SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
