1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2010 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U
4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS81306AEROSPACESTANDARDAS81306 Issued 2010-11Wiring Installation Tools for Bands and Tiedown
5、Straps RATIONALEThe document is written to permit the cancellation and supersession of MIL-DTL-81306. It includes Qualifying Activity (QA) requirements as specified by AE-8 directives, the removal of government jargon, updating specification references, and the addition of the connector accessory ba
6、nd tool requirements. 1. SCOPE This specification covers tools used to install tiedown straps on wire bundles and for installing connector accessory shield termination bands (see 6.1). 2. APPLICABLE DOCUMENTS The following publications form a part of this document to the extent specified herein. The
7、 latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in thi
8、s document, however, supercedes applicable laws and regulations unless a specific exemption has been obtained. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.or
9、g.AIR1351 Manufacturers Identification of Aerospace Electrical and Electronic Wiring Devices and Accessories AS23190 Wiring, Positioning, and Support Accessories AS81306/1 Band Installation Tool, Hand, One-Step for AS85049/128 Connector Accessory Cable Shiled Terminating BandsAS85049/128 Connector A
10、ccessories, Electrical Backshell, Shield Band, Category 7 (For AS85049/82 - /90, /93, /109 - /117 Accessories) AS90387 Wiring Installation Hand Tools for Metal and Plastic Straps 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 1942
11、8-2959, Tel: 610-832-9585, www.astm.org.ASTM-A666 Steel Sheet, Strip, Plate and Flat Bar, Austenitic Stainless, Annealed or Cold-Worked ASTM-D4066 Nylon Injection and Extrusion Materials (PA) Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networkin
12、g permitted without license from IHS-,-,-SAE AS81306 Page 2 of 92.3 National Conference of Standards Laboratories (NCSL) Publications National Conference of Standards Laboratories, 2995 Wilderness Place, Suite 107, Boulder, CO 80301-5404, Tel: 303-440-3339, www.ncsli.org.NCSL Z540 General Requiremen
13、ts for Calibration Laboratories and Measuring and Test Equipment 2.4 U.S. Government Publications Available from the Document Automation and Production Service (DAPS), Building 4/D, 700 Robbins Avenue, Philadelphia, PA 19111-5094, Tel: 215-697-6257, http:/assist.daps.dla.mil/quicksearch/.MIL-STD-202
14、 Test Method Standard Electronic and Electrical Component Parts MIL-STD-1916 Department of Defense Preferred Methods for Acceptance of Product SD-6 Provisions Governing Qualification 3. REQUIREMENTS 3.1 Detail Specification (see 6.1): The individual item requirements shall be as specified herein and
15、 in accordance with the applicable detail specification. In the event of any conflict between the requirements of this specification and the detail specification, the latter shall govern. 3.2 Materials and Components (see 6.1): Materials and components used in the fabrication of tools covered by thi
16、s specification shall be capable of meeting the requirements of this specification and the detail specifications. 3.3 Design and Construction (see 6.1): The tool shall consist of all components required to attach the assembly to the component and sever end of the strap or connector accessory band. T
17、he tool shall be constructed to withstand stress, shock, vibration and any other conditions incident to service use. The design shall provide for rigidity of parts and resistance to fatigue. The frame of the tool shall be as specified in the detail specification. Provision shall be made to guide the
18、 strap or connector accessory band into the working position in the tool. The installation tool, including all parts, shall be so constructed and finished that it shall be free from all defects that may affect proper functioning in service. There shall be no sharp edges, burrs, or other defects that
19、 are potential hazards to the operator of the tool .Unless otherwise specified, the tool shall be hand operated and capable of applying a tiedown strap or connector accessory band to their respective components. 3.3.1 Dimensions (see 6.2): The installation tool dimensions shall be as specified in de
20、tail specification.3.3.2 Tiedown Strap Tool Spring Return of Handle (see 6.3): The handle of the tool shall return freely and immediately to the fully opened position when released after the tension and cutting operation has been completed. This action shall apply with the tool in any plane or posit
21、ion, with or without a strap or position in the tool. 3.3.3 Band Tool Return of Handle (see 6.4): The handle of the band tool shall remain in the closed position once the predetermined tension has been achieved. The handle of the tool shall then return freely and immediately to the fully opened posi
22、tion after the cutting operation has been completed. This action shall apply with the tool in any plane or position with a connector accessory band positioned in the tool. 3.3.4 Tiedown Strap Tool Gripping Device (see 6.5): The tool gripping device shall be spring-loaded, contact the strap when the
23、handle is depressed and advance the strap a minimum of 3/16 of an inch with each stroke of the handle. After installation of the strap around the wire bundle has been completed, the gripping device shall return to its original position freely as the handle is opened. 3.3.5 The Band Tool Gripping Dev
24、ice (see 6.5 S/B 6.6): The band tool gripping device shall contact the connector accessory band when the handle is depressed and advance the connector accessory band a minimum of 5/32 of an inch with each stroke of the handle. After installation of the connector accessory band is completed the tool
25、gripping device shall return to its original position. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS81306 Page 3 of 93.3.6 Operating Instructions (see 3.1): Each tool shall be provided with
26、operating instructions. The instruction shall provide as a minimum a gauging method, a calibration method if required, replacement part numbers, and instruction needed to insure the safe operation and storage of the tool.4. PERFORMANCE 4.1 High Compression Force (see 6.7): The tool shall meet the no
27、rmal compression force requirement after applying a high compression force. 4.2 Tiedown Strap Normal Compression Force (see 6.8): The normal compression force in Table 1 shall not be exceeded.TABLE 1 - TIEDOWN STRAP NORMAL COMPRESSION FORCES ToolCompressionforce (lbs. max) MS90387-1 50 MS90387-2 100
28、 MS90387-3 1/ 125MS90387-4 100 MS90387-5 50 1/ Metal stock required. 4.3 Band Normal Compression Force (see 6.9): The normal compression force shall be as specified in the detail specification.4.4 Tiedown Tool Strap Tensile Strength (see 6.10): The tiedown strap tensile strength shall be accordance
29、with the AS23190 tiedown strap requirement specified for the tool. 4.5 Band Tool Linear Pull Force (see 6.11): The band linear pull force shall be as specified the detail specification. 4.6 Life Cycle (see 6.12): Unless otherwise specified in the detail specification, the tool shall withstand a tota
30、l of 15 000 tension and cut cycles. 4.7 Corrosion (see 6.13): After exposure the tiedown strap or band shall comply with Low Temperature Performance. 4.8 Low Temperature Performance (see 6.13.1): The tool shall perform at -15 2 C. After exposure as specified, the tiedown tool shall comply with the T
31、ensile Strength requirement and the band tool shall comply with Band Linear Pull Force requirement. 5. QUALITY ASSURANCE 5.1 Responsibility for Inspection: Unless otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all contract inspection require
32、ments as specified herein. Except as otherwise specified herein or in the contract or purchase order, the supplier may use any facilities suitable for the performance of the inspection requirements. The purchaser or Qualifying Activity has the right to perform any of the inspections set forth in the
33、 standard where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. 5.2 Responsibility for Compliance: All items must meet all technical requirements of the product standard. The inspection set forth in this standard shall become a part of the su
34、ppliers overall inspection system or quality program. The absence of any inspection requirements in the standard shall not relieve the supplier of the responsibility of assuring that all products comply with all requirements of the contract. Sampling in quality conformance does not authorize submiss
35、ion of known defective material, either indicated or actual, nor does it commit the purchaser to acceptance of defective material. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE AS81306 Page 4 o
36、f 95.3 Test Equipment and Inspection Facilities: Test and measuring equipment and inspection facilities of sufficient accuracy, quality and quantity to permit performance of the required inspection shall be established and maintained by the supplier. The establishment and maintenance of a calibratio
37、n system to control the accuracy of the measuring and test equipment shall be in accordance with NCSL Z540 or equivalent standards. 5.3.1 Test Conditions: Unless otherwise specified herein, all tests shall be conducted at ambient temperature of 27 10 C (80 10 F) and a relative humidity up to 90%. Ba
38、rometric pressure; prevailing room conditions. 5.4 Classification of Inspections: The inspections specified herein are classified as follows: a. Qualification inspection (See Section 5.6) b. Periodic qualification inspection (See Section 5.10) c. Quality conformance inspection (See Section 5.11) 5.5
39、 Inspection conditions: The conditions for the inspections are specified as applicable and all test data shall be compiled in accordance with an acceptable method, such as chapter 4 of SD-6. Qualification cannot begin until receipt of an authorization letter to begin testing. The supplier shall prov
40、ide to the Qualifying Activity for approval a general test plan describing how the requirements of the authorization letter will be performed (i.e. test schedule, similarity requests, issues, etc). 5.6 Qualification Inspection: Qualification testing shall be performed in accordance with a Qualifying
41、 Activity test authorization letter (see 5.5). The Qualifying Activity shall develop initial qualification data in accordance with Table 2. The supplier shall develop initial qualification inspection data in accordance with Table 3 in a laboratory approved by the Qualifying Activity.TABLE 2 - QUALIF
42、YING ACTIVITY TEST REQUIREMENTS TechnicalRequirementRequirementparagraphTest Method ParagraphToolSamples Materials And Components3.2 6.1 2 2/Design And Construction3.3 6.1 Dimensions 3.3.1 6.2 OperatingInstructions 3.3.6 3.1 Life Cycle 1/ 4.6 6.12 1 Corrosion 3/ 4.7 6.13 1 1/ Required only for initi
43、al qualification 2/ Use one tool for Life Cycle test and one tool for Corrosion test 3/ Periodic Qualification Inspection test perform every 72 months Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
44、SAE AS81306 Page 5 of 9TABLE 3 - SUPPLIER TEST REQUIREMENTS Technical Requirement RequirementparagraphTestMethodParagraphQualityConformanceToolSampleDimensions 1/ 3.3.1 6.2 5.11 2Tiedown Strap Spring Return Of Handle 3.3.2 6.3 5.11 Band Tool Return of Handle 3.3.3 6.4 Tiedown Strap Gripping Device 3
45、.3.4 6.5 5.11 Band Gripping Device 3.3.5 6.6 High Compression Force 4.1 6.7 Tiedown Strap Normal Compression Force 4.2 6.8 Band Normal Compression Force4.3 6.9 Tiedown Strap Tensile Strength4.4 6.10 5.11 2/Band Linear Pull Force 4.5 6.11 5.11 1/ Applicable only for Quality Conformance Examine envelo
46、pe dimensions only for band tools 2/ Test on the highest tensile strength tiedown strap to be used with the tool. 5.7 Qualification by Similarity: Qualification by similarity to qualified components or to components submitted for qualification is permissible when materials, designs, and manufacturin
47、g processes are similar. Tool application history may be considered by qualifying activity for similarity justification. The manufacturer shall provide to the Qualifying Activity, full details of the similarities and differences of the components and manufacturing processes, and a proposed qualifica
48、tion test program that will address the differences. Testing shall not begin until the manufacturers proposal has been approved or modified by the Qualifying Activity (see 5.5). 5.8 Qualification Sample: The qualification test samples shall consist of five (4) tools of each type for which qualificat
49、ion is desired (see Tables 2 and 3). The Supplier shall, for each sample, use the same ingredients, manufacturing procedures; and methods of inspection as would be used to provide the product to a Purchasers contract. Supplier tools may be shipped after approval has been granted by the Qualifying Activity. 5.9 T
