1、AEROSPACE STANDARD SPLICE, COAXIAL CABLE, ELECTRIC, PERMANENT,CRIMP STYLE COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1 AS81824/3Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any
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3、rg ISSUED 1998-04REAFFIRMED 2012-01THIRD ANGLE PROJECTION CUSTODIAN: AE-8C2 FEDERAL SUPPLY CLASS 5940AS81824/3SHEET 1 OF 5SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is entirely voluntar
4、y, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaffirmed, stabilized, orcancelled. SAE invites yourwritten
5、comments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81824/3RATIONALE AS81824/3 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICETHIS DOCUMENT HAS BEEN TAKEN DIRECTLY FROM U.S. MILIT
6、ARY SPECIFICATION MIL-S-81824/3 AND CONTAINS ONLY MINOR EDITORIAL AND FORMAT CHANGES REQUIRED TO BRING IT INTO CONFORMANCE WITH THE PUBLISHING REQUIREMENTS OF SAE TECHNICAL STANDARDS. THE INITIAL RELEASE OF THIS DOCUMENT IS INTENDED TO REPLACE MIL-S-81824/3. ANY PART NUMBERS ESTABLISHED BY THE ORIGI
7、NAL SPECIFICATION REMAIN UNCHANGED.THE ORIGINAL MILITARY SPECIFICATION WAS ADOPTED AS AN SAE STANDARD UNDER THE PROVISIONS OF THE SAE TECHNICAL STANDARDS BOARD (TSB) RULES AND REGULATIONS (TSB 001) PERTAINING TO ACCELERATED ADOPTION OF GOVERNMENT SPECIFICATIONS AND STANDARDS. TSB RULES PROVIDE FOR (
8、A) THE PUBLICATION OF PORTIONS OF UNREVISED GOVERNMENT SPECIFICATIONS AND STANDARDS WITHOUT CONSENSUS VOTING AT THE SAE COMMITTEE LEVEL, AND (B) THE USE OF THE EXISTING GOVERNMENT SPECIFICATION OR STANDARD FORMAT.UNDER DEPARTMENT OF DEFENSE POLICIES AND PROCEDURES, ANY QUALIFICATION REQUIREMENTS AND
9、 ASSOCIATED QUALIFIED PRODUCTS LISTS ARE MANDATORY FOR DOD CONTRACTS. ANY MATERIAL RELATING TO QUALIFIED PRODUCTS LISTS (QPLS) HAS NOT BEEN ADOPTED BY SAE AND IS NOT PART OF THIS TECHNICAL REPORT.AEROSPACE STANDARD AS81824/3SHEET 2 OF 5 SPLICE, COAXIAL CABLE, ELECTRIC, PERMANENT, CRIMP STYLE COPPER,
10、 INSULATED, ENVIRONMENT RESISTANT, CLASS 1 THE COMPLETE REQUIREMENTS FOR ACQUIRING THE SPLICE DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF MIL-S-81824.NOTES:1. DIMENSIONS ARE IN INCHES.2. “B” DIAMETER SHALL NOT INCLUDE COLOR STRIPE.3. METRIC EQUIVALENTS (TO THE
11、NEAREST .01 MM) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1 INCH = 25.4 MM.FIGURE 1. SPLICE ASSEMBLY.AEROSPACE STANDARD AS81824/3SHEET 3 OF 5 SPLICE, COAXIAL CABLE, ELECTRIC, PERMANENT, CRIMP STYLE COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1 TABLE I. CONSTRUCTION DETAILS(a) AS
12、SUPPLIED. CABLE JACKET DIAMETER MUST BE LESS THAN THIS VALUE.(b) RECOVERED I.D., THROUGH MELTABLE INSERTS OF SEALING SLEEVE. CABLE DIELECTRIC DIAMETER MUST BE GREATER THAN THIS VALUE.(c) RECOVERED I.D., THROUGH SHRINKABLE SHIELD OF SHIELD SPLICE SLEEVE. CABLE SHIELD DIAMETER MUST BE GREATER THAN THI
13、S VALUE. SHIELD MAY BE FOLDED BACK OVER CABLE JACKET TO INCREASE ITS DIAMETER.(d) RECOVERED I.D., THROUGH MELTABLE INSERTS OF SHIELD SPLICE SLEEVE. CABLE JACKET DIAMETER MUST BE GREATER THAN THIS VALUE.(e) RECOVERED I.D.(f) RECOVERED O.D. MEASURED WHEN INSTALLED ON METAL CRIMP SPLICE.AEROSPACE STAND
14、ARD AS81824/3SHEET 4 OF 5 SPLICE, COAXIAL CABLE, ELECTRIC, PERMANENT, CRIMP STYLE COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1 TABLE II. CRIMP TOOLSMATERIAL:METAL CRIMP SPLICE: COPPER PER ASTM B75-81a, TIN-PLATED.SEALING SLEEVE:SLEEVE MATERIAL: TRANSPARENT BLUE POLY(VINYLIDENE FLUORIDE) OR EQUI
15、VALENT. SEE 3.3.3.SEALING MATERIAL: FLUOROCARBON-BASED THERMOPLASTIC, OR EQUIVALENT.FILLER SLEEVE: HEAT-SHRINKABLE POLYOLEFIN BASED THERMOPLASTIC.SHIELD SPLICE SLEEVE:SLEEVE MATERIAL: TRANSPARENT BLUE POLY(VINYLIDENE FLUORIDE) OR EQUIVALENT. SEE 3.3.3.SEALING MATERIAL: FLUOROCARBON-BASED THERMOPLAST
16、IC, OR EQUIVALENT.SHIELD SPLICE: COPPER-WIRE BRAID, COATED WITH SOLDER AND FLUX. TYPE Sn63 RA (QQ-S-571)PREFERRED.QUALIFICATION:TEST SPECIMENS: SPLICE SHALL BE INSTALLED IN THE CENTER OF A FOUR FOOT LENGTH OF THE CABLES LISTED IN TABLE I. THE CABLE SHALL BE THE SMALLEST DIAMETER APPLICABLE FOR THE S
17、PLICE TESTED. THE INNER CONDUCTOR SPLICE SHALL BE INSTALLED USING THE CRIMP TOOL LISTED IN TABLE II. THE SEALING SLEEVE, FILLER SLEEVE, AND SHIELD SPLICE SLEEVE SHALL BE INSTALLED USING A STANDARD FORCED AIR HEAT GUN.REQUIREMENTS: ALL REQUIREMENTS SHALL BE AS SPECIFIED EXCEPT THE FOLLOWING:(1) THE T
18、ENSILE STRENGTH OF THE TEST SPECIMEN SHALL BE NOT LESS THAN 75% OF THE UNSPLICED CABLE. THE UNSPLICED CABLE SHALL BE TESTED THE SAME AS THE SPLICED CABLE.(2) GROUP IV: NOT APPLICABLE.(3) VOLTAGE DROP: NOT APPLICABLE. SUBSTITUTE ATTENUATION AND STRUCTURAL RETURN LOSS. THESE TESTS SHALL BLE RUN PER TH
19、E APPLICABLE PARAGRAPHS OF MIL-C-17. THESE TESTS SHALL BE RUN INITIALLY ON FOUR FOOT LENGTHS OF CABLE AND THEN THE SAME PIECES OF CABLE SHALL BE CUT IN HALF, SPLICED, AND RETESTED PRIOR TO CONDITIONING.AEROSPACE STANDARD AS81824/3SHEET 5 OF 5 SPLICE, COAXIAL CABLE, ELECTRIC, PERMANENT, CRIMP STYLE C
20、OPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1 REQUIREMENTS:1. NO ETCHING OR SOLVENT TREATING OF THE ASSOCIATED CABLE INSULATION SHALL BE PERMITTED.2. OPERATING FREQUENCY RANGE: 50 MHz TO 3 GHz.3. COMPLETE ASSEMBLY INSTRUCTIONS SHALL BE FURNISHED BY THE VENDOR WITH EACH SPLICE ASSEMBLY (FIGURE 1) ACQUIRED UNDER THIS SPECIFICATION. THE INSTRUCTION SHEET SHALL BE APPROVED BY THE QUALIFICATION ACTIVITY.
