1、 AEROSPACE STANDARD SPLICES, ELECTRIC, PERMANENT, CRIMP STYLE, COPPER, INSULATED, ENVIRONMENT RESISTANT, SPLICE, SHIELD, SOLDER TYPE, INSULATED, CLASS 1AS81824/4Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transm
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3、WEB ADDRESS: http:/www.sae.org ISSUED 2004-04REAFFIRMED 2012-01THIRD ANGLE PROJECTION CUSTODIAN: AE-8C2 FEDERAL SUPPLY CLASS 5940 AS81824/4SHEET 1 OF 3 PROCUREMENT SPECIFICATION: MIL-S-81824SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technic
4、alandengineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay ber
5、evised, reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81824/4 RATIONALE AS81824/4 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIE
6、W POLICY. NOTICE THIS DOCUMENT HAS BEEN TAKEN DIRECTLY FROM U.S. MILITARY SPECIFICATION MIL-S-81824/4 AND CONTAINS ONLY MINOR EDITORIAL AND FORMAT CHANGES REQUIRED TO BRING IT INTO CONFORMANCE WITH THE PUBLISHING REQUIREMENTS OF SAE TECHNICAL STANDARDS. THE INITIAL RELEASE OF THIS DOCUMENT IS INTEND
7、ED TO REPLACE MIL-S-81824/4. ANY PART NUMBERS ESTABLISHED BY THE ORIGINAL SPECIFICATION REMAIN UNCHANGED. THE ORIGINAL MILITARY SPECIFICATION WAS ADOPTED AS AN SAE STANDARD UNDER THE PROVISIONS OF THE SAE TECHNICAL STANDARDS BOARD (TSB) RULES AND REGULATIONS (TSB 001) PERTAINING TO ACCELERATED ADOPT
8、ION OF GOVERNMENT SPECIFICATIONS AND STANDARDS. TSB RULES PROVIDE FOR (A) THE PUBLICATION OF PORTIONS OF UNREVISED GOVERNMENT SPECIFICATIONS AND STANDARDS WITHOUT CONSENSUS VOTING AT THE SAE COMMITTEE LEVEL, AND (B) THE USE OF THE EXISTING GOVERNMENT SPECIFICATION OR STANDARD FORMAT. UNDER DEPARTMEN
9、T OF DEFENSE POLICIES AND PROCEDURES, ANY QUALIFICATION REQUIREMENTS AND ASSOCIATED QUALIFIED PRODUCTS LISTS ARE MANDATORY FOR DOD CONTRACTS. ANY REQUIREMENT RELATING TO QUALIFIED PRODUCTS LISTS (QPLS) HAS NOT BEEN ADOPTED BY SAE AND IS NOT PART OF THIS TECHNICAL REPORT. AEROSPACE STANDARD AS81824/4
10、SHEET 2 OF 3 SPLICES, ELECTRIC, PERMANENT, CRIMP STYLE, COPPER, INSULATED, ENVIRONMENT RESISTANT, SPLICE, SHIELD, SOLDER TYPE, INSULATED, CLASS 1 FIGURE 1. SPLICE CONFIGURATION. TABLE I. DIMENSIONS. USABLE CABLE DIAMETERS SLEEVE DIMENSIONS SHIELD 3/ JACKET PART NUMBER A DIA. MAX B DIA. L1 MAX L2 MAX
11、 MIN MAX MIN MAX MIN M81824/4-1 .275 .118 1/ .055 2/ 3.15 2.07 1.87 .108 .060 .118 .055 -2 .350 .157 1/ .075 2/ 3.15 2.07 1.87 .147 .080 .157 .075 -3 .450 .197 1/ .080 2/ 3.15 2.07 1.87 .187 .098 .197 .080 -4 .350 .157 1/ .075 2/ 4.15 3.05 2.85 .147 .080 .157 .075 -5 .450 .197 1/ .080 2/ 4.15 3.05 2
12、85 .187 .098 .197 .080 -6 .475 .236 1/ .118 2/ 4.15 3.05 2.85 .226 .137 .236 .118 -7 .500 .356 1/ .177 3/ 4.15 3.05 2.85 .346 .190 .356 .177 1/ AS SUPPLIED, MINIMUM. 2/ MAXIMUM UNRESTRICTED RECOVERY. SEALING RINGS WILL RECOVER TO AT LEAST THIS VALUE. 3/ CABLE SHIELD MAY BE FOLDED BACK OVER CABLE JA
13、CKET TO MEET MINIMUM SPECIFIED DIAMETER. INCH MM INCH MM INCH MM INCH MM .055 .060 .075 .080 .098 .108 .118 .137 1.397 1.524 1.905 2.032 2.489 2.743 2.997 3.480 .147 .157 .177 .187 .190 .197 .226 3.734 3.988 4.496 4.750 4.826 5.004 5.740 .236 .275 .346 .350 .356 .450 .475 5.994 6.985 8.788 8.890 9.0
14、42 11.430 12.065 .500 1.87 2.07 2.85 3.05 3.10 4.10 12.7 47.49 52.57 72.39 77.47 78.74 104.39 AEROSPACE STANDARD AS81824/4SHEET 3 OF 3 SPLICES, ELECTRIC, PERMANENT, CRIMP STYLE, COPPER, INSULATED, ENVIRONMENT RESISTANT, SPLICE, SHIELD, SOLDER TYPE, INSULATED, CLASS 1 TABLE II. TEST CABLE FOR QUALIFI
15、CATION. M81824/4 MINIMUM MAXIMUM -1 -2 AND -4 -3 AND -5 -6 -7 M2750022SB1T23 M2750020SB1T23 M2750024SB2T23 M2750022SB4T23 M2750016SB3T23 M2750016SB1T23 M2750022SB2T23 M2750018SB2T23 M2750018SB4T23 M2750012SB5T23 QUALIFICATION: QUALIFICATION OF PART NUMBERS 2 AND 3 SHALL QUALIFY PART NUMBERS 4 AND 5,
16、 RESPECTIVELY. QUALIFICATION TESTS: SPLICES AND ASSEMBLIES SHALL BE SUBJECTED TO THE TESTS AND EXAMINATIONS OF GROUPS I, II, III, V, VI AND VII. TEST ASSEMBLIES: FOR TEST GROUP V, VI AND VII, THE ASSEMBLIES SHALL BE MADE BY JOINING THE MINIMUM SIZE CABLE TO THE MAXIMUM SIZE CABLE LISTED IN TABLE II.
17、 TEST ASSEMBLIES SHALL BE MADE BY REMOVING A ONE-INCH LENGTH OF THE CABLE JACKET FROM 12-INCH LONG SEGMENTS OF THE TEST CABLES, AND THEN TRIMMING THE CABLE SHIELD TO .450 TO .500 INCH. THE SEGMENTS SHALL BE FIXTURED SO THAT THE DISTANCE BETWEEN THE CABLE JACKETS IS 2.20 .05 (DASH NUMBERS 1, 2, 3) OR
18、 3.20 .050 (DASH NUMBERS 4, 5, 6, 7). THE SPLICE IS TO BE HEATED IN ACCORDANCE WITH THE MANUFACTURERS INSTRUCTIONS. MATERIAL: SLEEVE MATERIAL: TRANSPARENT BLUE POLYVINYLIDENE FLUORIDE. SEALING MATERIAL: SEE PROCUREMENT DOCUMENT. SHIELD SPLICE: COPPER WIRE BRAID, COATED WITH SOLDER AND FLUX, TYPE SN6
19、3 RAP PER QQ-S-571 REQUIRED. NOTES: 1. THESE SPLICES ARE DESIGNED FOR USE WITH M81824/1 SPLICES AS PART OF A SPLICE KIT (M81824/5) AND ARE INTENDED FOR USE IN MAKING ENVIRONMENTAL RESISTANT IN-LINE SPLICES IN THE SHIELDS OF SHIELDED CABLES MEETING THE DIMENSIONAL REQUIREMENTS OF TABLE I AND OF THE F
20、OLLOWING CONSTRUCTIONS: SHIELD MATERIAL: M27500 TYPES T, S, M, N AND P. JACKET TYPES: 1. M27500 TYPES 05, 06, 08, 09, 10, 11, 12, 14, 15, 16, 17, 18, 22, 23. 2. M7078/8, /9, /10, /11, /12, /13, /14, /26, /28, /30, /32, /34, /35. 3. MIL-C-17 TYPES VII, VIIA, VIIB, IX, X, XI. 2. DIMENSIONS ARE IN INCH
21、ES. METRIC EQUIVALENTS ARE GIVEN FOR REFERENCE ONLY AND ARE BASED UPON 1 INCH = 25.4 MILLIMETERS. 3. NO ETCHING OR SOLVENT TREATMENT OF THE ASSOCIATED CABLE JACKET SHALL BE REQUIRED. 4. ASSEMBLY INSTRUCTIONS SHALL BE FURNISHED BY THE VENDOR WITH EACH SPLICE ACQUIRED UNDER THIS SPECIFICATION. THE INSTRUCTION SHEET SHALL BE APPROVED BY THE QUALIFICATION ACTIVITY. 5. THESE SPLICES MAY BE USED ON SHIELDED, UNJACKETED CABLES. APPLICATION: SEE TABLE I OF M81824/5.
